Abstract: A cutter assembly includes a rotatable cutting head carrying outwardly extending cutter blades, as well as a rotatable drive hub and interconnected spring housing. The drive hub has a bearing housing, whereas spring housing includes coil spring. The spring housing is operably coupled with the cutting head, in a manner such that the spring exerts an unrestrained force against the cutting head and blades so that there is unrestrained movement of these components toward the outlet face of an extruder die plate. Consequently, there is a substantially constant self-adjusting force exerted on the cutter and blades against the plate, which promotes cleaner cutting of extrudate, even in the event that there is a degree of misalignment between the cutting edges and the outer surface of die plate. This arrangement lengthens the service life of the blades and the die plate.

Abstract: A cutter assembly includes a rotatable cutting head carrying outwardly extending cutter blades, as well as a rotatable drive hub and interconnected spring housing. The drive hub has a bearing housing, whereas spring housing includes coil spring. The spring housing is operably coupled with the cutting head, in a manner such that the spring exerts an unrestrained force against the cutting head and blades so that there is unrestrained movement of these components toward the outlet face of an extruder die plate. Consequently, there is a substantially constant self-adjusting force exerted on the cutter and blades against the plate, which promotes cleaner cutting of extrudate, even in the event that there is a degree of misalignment between the cutting edges and the outer surface of die plate. This arrangement lengthens the service life of the blades and the die plate.

Abstract: A double wall vertical cooler designed for cooling extruded feed products and the like includes a cooling chamber with an upper cylindrical section and a lower frustoconical section. An outer wall surrounds the frustoconical section of the cooling chamber to form a cooling air circulating chamber. Apertures formed in a wall between the air circulating chamber and the cooling chamber allow cooling air to flow into the cooling chamber near the bottom with air flow exiting near the top as feed product is dropped from a product inlet in the top of the cooling chamber with product exiting at the bottom of the cooling chamber. The cooler design minimizes product breakage and enhances product throughput.

Abstract: An enhanced hydration extrusion cooking system, method and extruded product are provided which utilize a conventional extrusion cooking system with a material feed bin feeding material to a conditioning cylinder, from which it is fed to a cooking or forming extruder. An enhanced hydration subsystem is provided for providing a high-starch slurry to the conditioning cylinder, which can be gelatinized immediately prior to or promptly upon entry to the conditioning cylinder. The enhanced hydration subsystem includes a make-up tank receiving high-starch powder and water, which are mixed therein to form a slurry. The slurry is transferred to a pumping tank, from which metered amounts of the slurry are pumped to the conditioning cylinder. The slurry provides a source of pre-gelatinized starch which facilitates the extrusion cooking process and provides a number of desirable characteristics in the extruded product.

Abstract: A product densification method for producing sinking aquatic feed, densified cattle "range cubes" or the like includes a conventional cooking extruder into which feed ingredients, including cereal grains and additives, are introduced. The feed ingredients are cooked, gelatinized and expanded in the cooking extruder to form an intermediate feed product. The intermediate feed product is then loaded onto a cooling conveyor where it is transported to a product densification unit or PDU. The PDU is a specially designed high speed, low shear extruder which is adapted to densify and shape the intermediate feed product into a final feed product which is dense enough to sink in water and stable enough to stay together for a considerable period of time while submerged or exposed to weather. The density of the sinking feed, and therefore, the sink rate thereof, can be controlled by controlling the shaft speed of the high speed screw in the PDU.