Patents Assigned to Exxon Research and Engineering Company
  • Patent number: 5336654
    Abstract: A method for the preparation of catalysts for heteroatom removal, particularly sulfur, from petroleum and synthetic fuel feedstocks. The catalyst is comprised of at least one Group VIII metal, and at least one Group VI metal, on a refractory support. The present method for preparing said catalysts comprises impregnating the Group VIII metal onto the refractory support by use of a Group VIII metal salt of an acid, and impregnating the Group VI metal onto the support by way of a Group VI heteropolyacid, wherein the acid comprising the salt of the Group VIII metal is less acidic than the heteropolyacid. The catalysts are then subjected to a heat treatment which includes a first phase wherein the catalyst is dried of free water and a second phase wherein the catalyst is heated to a temperature up to about 300.degree. C. at a heating rate from about 0.15.degree. C./min to about 15.degree. C./min.
    Type: Grant
    Filed: March 11, 1993
    Date of Patent: August 9, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: Clyde L. Aldridge, Kenneth L. Riley
  • Patent number: 5336705
    Abstract: Disclosed in this invention are novel road paving asphaltic compositions having improved viscoelastic properties and storage stability and unexpected phase compatibility. They contain neutralized mixtures of oxidized asphalt and an acid functionalized polymer, which polymer is selected from the group consisting of sulfonated EPDM, sulfonated styrene-butadiene, and acrylic acid terpolymers, in an amount that is sufficient to result in an asphaltic composition having a softening point greater about 55.degree. C. and a viscosity in the range from about 150 cPs to 2000 cPs or from about 3000 cPs to about 8000 cPs at 135.degree. C. and effective to allow the formation of one continuous phase or two interdispersed phases that do not segregate on standing at elevated temperatures. The basic neutralizing agent used in these compositions contain cations having a valence of from +1 to +3, preferably +2. The invention also relates to the products produced by the process and method of making the compositions.
    Type: Grant
    Filed: April 1, 1993
    Date of Patent: August 9, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: Martin L. Gorbaty, Nicholas C. Nahas
  • Patent number: 5336395
    Abstract: This invention is directed to a staged process for producing liquids from coal or similar carbonaceous feeds combining a pretreatment stage and a liquefaction stage. In the process, the feed is reacted with carbon monoxide and water at an elevated temperature and pressure. The so pretreated coal is sent to a liquefaction reactor, wherein the coal is reacted at a somewhat higher temperature in the presence of hydrogen and catalyst to produce valuable liquid fuels or feedstocks.
    Type: Grant
    Filed: March 29, 1993
    Date of Patent: August 9, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: Joanne K. Pabst, William E. Winter, Jr., Stephen N. Vaughn, Claude C. Culross, Steve D. Reynolds
  • Patent number: 5332552
    Abstract: Slurry bubble columns equipped with downcomers which have high efficiency gas disengagement means fitted on top of the slurry liquid reaction mixture comprising an inverted channel having a gas vent extending out of the apex of the inverted channel and a liquid by-pass pipe extending from the side of the inverted channel at a point below the apex to under the liquid level and emptying into the downcomer. The inverted channel is fitted to the top of said downcomer and the bottom edge of which inverted channel is in contact with the surface of the slurry mixture in the slurry bubble column reaction zone. Improved catalyst distribution and circulation, mass and heat transfer results from catalyst in gas-lean slurry flowing through the liquid by-pass tubes in the inverted channel and flowing into and down the downcomer to the bottom of the bubble column reactor.
    Type: Grant
    Filed: December 18, 1992
    Date of Patent: July 26, 1994
    Assignee: Exxon Research and Engineering Company
    Inventor: Min Chang
  • Patent number: 5330666
    Abstract: A lubricant oil composition useful for reducing friction in an internal combustion engine which comprises a lubricating oil basestock and an alkoxylated amine salt of hydrocarbylsalicylic acid, said salt have the formula ##STR1## where R is a hydrocarbyl group having from 2 to 22 carbon atoms, R.sup.1 is a hydrocarbyl having from 2 to 30 carbon atoms, and x and y are each independently integers of from 1 to 15 with the proviso that the sum of x+y is from 2 to 20.
    Type: Grant
    Filed: February 22, 1993
    Date of Patent: July 19, 1994
    Assignee: Exxon Research and Engineering Company
    Inventor: Jacob J. Habeeb
  • Patent number: 5330734
    Abstract: Microporous materials of low acidity useful as sorbents and catalytic supports have been produced by pillaring tetrasilicic mica with silica polyoxocations generated by hydrolysis of organosilane precursors. Calcination at an intermediate temperature followed by washing of the solid with water is important in producing highly microporous material.
    Type: Grant
    Filed: March 9, 1993
    Date of Patent: July 19, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: Jack W. Johnson, John F. Brody
  • Patent number: 5326791
    Abstract: The present invention relates to a process for reactively separating hydrolyzable polymers, such as PET, in mixtures of the polymer and certain non-hydrolyzable polymers, specifically polyolefins by converting the hydrolyzable polymers to their corresponding water soluble components (e.g., PET to ethylene glycol and terephthalic acid) in the presence of liquid water at temperatures from about 200.degree. C. up to the critical temperature of water and autogenous pressure. The process has utility in recycling and waste material separation processes.
    Type: Grant
    Filed: December 20, 1991
    Date of Patent: July 5, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: Ramzi Y. Saleh, William E. Wellman
  • Patent number: 5326456
    Abstract: A process for upgrading bitumen asphaltenes obtained from tar sands to hydrocarbons which comprises contacting the bitumen with a deasphalting solvent to yield a deasphalted oil and a residual solid asphaltene, separating the residual solid asphaltene from the deasphalted oil and treating the solid asphaltene fraction with superheated water containing a soluble carbonate salt at temperatures of from 300.degree. to 425.degree. C.
    Type: Grant
    Filed: April 2, 1993
    Date of Patent: July 5, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: Glen B. Brons, Michael Siskin, Kazimierz O. Wrzeszczynski
  • Patent number: 5324817
    Abstract: The present invention relates to a process for dehydrochlorinating polyvinylchloride polymers to remove about 30 wt % chlorine therefrom by heating the starting materials PVC and deoxygenated liquid water, preferably neutral liquid water at temperatures from about 200.degree. C. up to the critical temperature of water at autogenous pressure to maintain the water as a liquid phase. The process has utility in recycling by enabling PVC to be dechlorinated specifically by a means that does not release chlorine gas.
    Type: Grant
    Filed: May 18, 1993
    Date of Patent: June 28, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: Ramzi Y. Saleh, Michael Siskin, George A. Knudsen
  • Patent number: 5324495
    Abstract: The present invention relates to a new process for making metal fulleride compositions having the formula A.sub.n (C.sub.x).sub.m, wherein A is a metal cation and C.sub.x is a fullerene anion, preferably C.sub.x is C.sub.60 or C.sub.70, wherein n is a number equal to the absolute value of the valence of the fullerene anion, wherein m is equal to the absolute value of the valence of A, wherein the values of n and m are divided by their greatest common factor, if any, and wherein the metal fulleride composition is neutral in charge. This process comprises reacting a metal with a fullerene in a solvent or mixture of solvents in which the fullerene is at least partly soluble at a temperature from greater than the freezing point to equal to or less than the boiling point of the solvent, for a time sufficient to form the metal fulleride composition.
    Type: Grant
    Filed: October 8, 1993
    Date of Patent: June 28, 1994
    Assignee: Exxon Research and Engineering Company
    Inventor: Sergiu M. Gorun
  • Patent number: 5324363
    Abstract: Accumulation of carbonaceous deposits on the combustion chamber surfaces of internal combustion engines is responsible for increased fuel octane requirement to prevent knock. Treatment of these carbonaceous deposits with weak bases, such as aqueous ethylenediamine, aids in their removal and thereby reduces the octane requirement of an internal combustion engine. The method is also applicable for removal of carbonaceous deposits from metal surfaces generally.
    Type: Grant
    Filed: July 20, 1992
    Date of Patent: June 28, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: John L. Robbins, Robert S. Lunt
  • Patent number: 5322619
    Abstract: A fluid catalytic cracking process for producing relatively low emissions fuels. The feedstock is relatively low in nitrogen and aromatics and high in hydrogen content and the catalyst is a rare-earth promoted amorphous silica-alumina catalyst. The feedstock can be characterized as having less than about 50 wppm nitrogen; greater than about 13 wt. % hydrogen; less than about 7.5 wt. % 2+ ring aromatic cores; and not more than about 15 wt. % aromatic cores overall.
    Type: Grant
    Filed: November 30, 1992
    Date of Patent: June 21, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: Stephen M. Davis, William E. Winter, Daniel F. Ryan
  • Patent number: 5320745
    Abstract: A fluid catalytic cracking process for producing relatively low emissions fuels, The feedstock is relatively low in nitrogen and aromatics and high in hydrogen content and the catalyst is an amorphous acidic catalytic material which is promoted with up to about 5000 wppm chromium. The feedstock can be characterized as having less than about 50 wppm nitrogen; greater than about 13 wt. % hydrogen; less than about 7.5 wt. % 2+ ring aromatic cores; and not more than about 15 wt. % aromatic cores overall.
    Type: Grant
    Filed: November 30, 1992
    Date of Patent: June 14, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: Bruce R. Cook, William E. Winter, Daniel F. Ryan
  • Patent number: 5320739
    Abstract: This invention relates to a method of producing a softer asphalt product with improved low temperature properties and reduced solids buildup from an asphalt feed which comprises measuring the penetration and Penetration Index of the asphalt feed and heat soaking the asphalt feed in the presence of at least one C.sub.1 to C.sub.5 halogenated aliphatic hydrocarbon as dehydrogenation agent wherein from about 0.05 to about 10 wt. % of the dehydrogenation agent, based on weight of the asphalt, is present during heat soaking, at a temperature ranging between about 300.degree. C. and about 400.degree. C., said temperature being sufficient to increase the penetration and Penetration Index over that of the asphalt feed provided that the temperature should not exceed the temperature at which onset of coking occurs and further provided that the asphalt product has a trichloroethylene solubles content of at least about 99.5 wt. %, based on asphalt.
    Type: Grant
    Filed: May 6, 1993
    Date of Patent: June 14, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: Lyle E. Moran, William J. Murphy
  • Patent number: 5321172
    Abstract: Solvent-free lubricant compositions having improved lubricity properties comprising a basestock having a kinematic viscosity of about 1.5 to 3.0 cSt at 100.degree. C., about 3 to 15 wt % of bright stock having a kinematic viscosity about 20 to 40 cSt at 100.degree. C., about 3 to 15 wt % of a polyisobutylene having a number average molecular weight of about 400 to 1050 and about 3 to 15 wt % of a polyisobutylene having a number average molecular weight of about 1150 to 1650. Minor amounts of the lubricant composition may be incorporated into a distillate fuel to provide a lubricant oil-fuel composition for two-cycle engines.
    Type: Grant
    Filed: February 26, 1993
    Date of Patent: June 14, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: A. Gordon Alexander, Alan G. Blahey
  • Patent number: 5320746
    Abstract: A process for recovering oil from tar sands by subjecting the tar sands to aqueous extraction to produce a bitumen-rich layer containing bitumen, water and solids and a bitumen-lean layer containing relatively less bitumen and relatively more water and solids. The solids present in the bitumen-lean layer contain a substantial portion of finely divided clay having adhered organic matter. The clay solids are retained with the bitumen from the bitumen-lean layer and the bitumen-clay mixture is pyrolyzed. Pyrolysis of the bitumen-lean layer containing clay having adhered organic matter reduces the volume of aqueous tailings which would otherwise be produced and also results in increased hydrocarbon yields.
    Type: Grant
    Filed: November 1, 1990
    Date of Patent: June 14, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: Robert C. Green, Gordon F. Stuntz, Russell J. Koveal
  • Patent number: 5320766
    Abstract: A lubricating oil composition having improved antiwear, antioxidancy and fuel economy properties which comprises a lubricating oil basestock and an alkoxylated amine salt of a dihydrocarbyldithiophosphoric acid of the formula ##STR1## where R.sup.1 and R.sup.2 are each independently hydrocarbyl groups having from to 30 carbon atoms, R.sup.3 is a hydrocarbyl group of 2 to 22 carbon atoms, x and y are each independently integers from 1 to 15 with the proviso that the sum of x+y is from 2 to 20.
    Type: Grant
    Filed: February 22, 1993
    Date of Patent: June 14, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: Jacob J. Habeeb, Morton Beltzer
  • Patent number: 5320767
    Abstract: A lubricant oil composition useful for reducing friction in an internal combustion engine which comprises a lubricating oil basestock and an alkoxylated amine salt of an hydrocarbylsulfonic acid, said salt having the formula ##STR1## where R is a hydrocarbyl group having from 2 to 22 carbon atoms, R.sup.1 is a hydrocarbyl group having from 2 to 30 carbon atoms, x and y are each independently integers of from 1 to 15 with the proviso that the sum of x+y is from 2 to 20.
    Type: Grant
    Filed: February 22, 1993
    Date of Patent: June 14, 1994
    Assignee: Exxon Research and Engineering Company
    Inventor: Jacob J. Habeeb
  • Patent number: 5318694
    Abstract: A fluid catalytic cracking process for producing relatively low emissions fuels. The feedstock is exceptionally low in nitrogen and aromatics and relatively high in hydrogen and a 345.degree. C.+ products fraction is recycled to the cracking zone. The catalyst is an amorphous silica-alumina or a zeolitic material which is iso-structural to faujasite. The feedstock can be characterized as having less than about 50 wppm nitrogen; greater than about 13 wt. % hydrogen; less than about 7.5 wt. % 2+ ring aromatic cores; and not more than about 15 wt. % aromatic cores overall.
    Type: Grant
    Filed: November 30, 1992
    Date of Patent: June 7, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: Patrick J. Maher, William L. Schuette, William E. Winter
  • Patent number: 5318695
    Abstract: A fluid catalytic cracking process for producing relatively low emissions fuels. The feedstock is exceptionally low in nitrogen and aromatics and relatively high in hydrogen. The catalyst is an amorphous silica-alumina or a zeolitic material having a relatively small unit cell size. The feedstock can be characterized as having less than about 50 wppm nitrogen; greater than about 13 wt. % hydrogen; less than about 7.5 wt. % 2+ring aromatic cores; and not more than about 15 wt. % aromatic cores overall.
    Type: Grant
    Filed: November 30, 1992
    Date of Patent: June 7, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: Paul E. Eberly, William E. Winter, William L. Schuette, William A. Wachter, Tan-Jen Chen