Patents Assigned to ExxonMobil Chemicals Patent Inc.
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Patent number: 11279884Abstract: Reverse flow reactor (RFR) apparatuses exhibiting asymmetric feed profiles and improved flow distribution during heating mode and/or pyrolysis mode operation, and methods of using same to transform a hydrocarbon feed into a pyrolysed hydrocarbon product are disclosed. The RFR apparatus includes an RFR body with a reaction zone having at least one bed. The RFR body has a central vertical axis and is flanked by first and second void spaces. The method utilizes at least two oxygen-containing feeds, a combustion fuel feed, a purge feed, and a hydrocarbon pyrolysis feed. The RFR apparatus can cycle between an exothermic heating mode (heated to ?700° C.Type: GrantFiled: April 9, 2019Date of Patent: March 22, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Kevin B. Daly, Federico Barrai
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Patent number: 11279723Abstract: A process to synthesize a Group 4 ansa-metallocene. The process includes reacting an alkaline earth metal dianion dicyclopentadiene ligand-Lewis base complex with a Group 4 metal tetrahalide in the presence of an alkali metal halide, and forming the Group 4 ansa-metallocene dihalide with high yield and purity.Type: GrantFiled: June 20, 2019Date of Patent: March 22, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Charles J. Harlan, Matthew W. Holtcamp, Subramaniam Kuppuswamy, Steven C. Haas
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Patent number: 11274170Abstract: A process including contacting one or more monomers, at least one catalyst system, and at least two condensing agents under polymerizable conditions to produce a polyolefin polymer is provided where the vapor pressure of the condensing agents is ±4 bara of the optimum vapor pressure given by the formula: optimum vapor pressure=614?716*D+2.338*P+3.603*ln(MI), where the optimum vapor pressure has units (bara), D is the polyolefin polymer density with units (g/cc), P is the polymerization condition pressure with units (barg), and MI is the polyolefin polymer melt index with units (g/10 min). The invention also relates to a process where at least three condensing agents are used.Type: GrantFiled: September 7, 2017Date of Patent: March 15, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Corrine L. Brandl, Fred D. Ehrman, James R. Lattner
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Patent number: 11274196Abstract: A polyethylene composition comprising from about 0.5 to about 20 wt % of alpha-olefin derived units other than ethylene-derived units, with the balance including ethylene-derived units, total internal unsaturations (Vy1+Vy2+T1) of from about 0.10 to about 0.40 per 1000 carbon atoms, an MI of from about 0.1 to about 6 g/10 min, an HLMI of from about 5.0 to about 40 g/10 min, a density of from about 0.890 to about 0.940 g/ml, a Tw1-Tw2 value of from about ?25 to about ?20° C., an Mw1/Mw2 value of from about 1.2 to about 2.0, an Mw/Mn of from about 4.5 to about 12, an Mz/Mw of from about 2.0 to about 3.0, an Mz/Mn of from about 7.0 to about 20, and a g?(vis) greater than 0.90.Type: GrantFiled: June 22, 2018Date of Patent: March 15, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Dongming Li, Ching-Tai Lue, Adriana S. Silva, Matthew W. Holtcamp, Laughlin G. McCullough, David F. Sanders, Matthew S. Bedoya
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Patent number: 11261140Abstract: This invention relates to processes and systems for converting acyclic hydrocarbons to alkenes, cyclic hydrocarbons and/or aromatics, for example converting acyclic C5 hydrocarbons to cyclopentadiene in a reactor system. The process includes heating an electrically-conductive reaction zone by applying an electrical current to the first electrically-conductive reaction zone; and contacting a feedstock comprising acyclic hydrocarbons with a catalyst material in the electrically-conductive reaction zone under reaction conditions to convert at least a portion of the acyclic hydrocarbons to an effluent comprising alkenes, cyclic hydrocarbons, and/or aromatics.Type: GrantFiled: June 5, 2018Date of Patent: March 1, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Neeraj Sangar, Larry L. Iaccino, Christopher L. Becker
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Patent number: 11261141Abstract: Processes are described for isomerizing one or more C4-C24 alpha olefins to produce an isomerization mixture comprising one or more C4-C24 internal olefins comprising contacting an olefinic feed comprising the one or more C4-C24 alpha olefins with a catalyst under isomerization conditions, wherein the catalyst comprises a microporous crystalline aluminosilicate selected from the group consisting of ZSM-5, ZSM-23, ZSM-35, ZSM-11, ZSM-12, ZSM-48, ZSM-57, and mixtures or combinations thereof, and wherein the microporous crystalline aluminosilicate has a SiO2/Al2O3 molar ratio of less than or equal to about 100. The resulting isomerization mixture typically exhibits a lower pour point and maintained biodegradability properties as compared to the olefinic feed, and is particularly useful in drilling fluid and paper sizing compositions.Type: GrantFiled: December 4, 2018Date of Patent: March 1, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Anatoly I Kramer, Renyuan Yu, Brett Thomas Loveless, Wenyih F. Lai, Mechilium J. G. Janssen
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Patent number: 11254877Abstract: Methods and systems for using temperature measurements taken from a compact insulated skin thermowell to optimize a pyrolysis reaction are provided. In the present systems and methods, the upstream temperature and the upstream pressure of a pyrolysis reactor is measured through an adiabatic restriction in the inlet manifold of a parallel tube assembly to provide an absolute upstream temperature and an upstream pressure. The downstream temperature of the pyrolysis reactor is also measured following an adiabatic restriction to provide an absolute downstream temperature. The downstream pressure is then determined by multiplying the absolute upstream pressure with the quotient of the downstream temperature divided by the upstream temperature as taken to the power of k/k?1, where k is the ratio of fluid specific heat at constant pressure (Cp) to fluid specific heat at constant volume (Cv).Type: GrantFiled: December 6, 2018Date of Patent: February 22, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Mark A. Rooney, Yuti L. Yang
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Oligomerization reactor wash process using by-product solvent recovered using a thin film evaporator
Patent number: 11254629Abstract: A method for washing an oligomerization reactor using by-product solvent recovered from the reactor can include: catalytically converting a monomer in a reactor section in a reaction mode in the presence of a catalyst to form a product stream comprising an oligomer, a by-product solvent, and a polymeric by-product; separating the product stream into a first fraction comprising the oligomer and a second fraction comprising a mixture of the by-product solvent and the polymeric by-product; and separating, in a thin film evaporator, the second fraction into a third fraction comprising the by-product solvent and a fourth fraction comprising the polymeric by-product.Type: GrantFiled: June 22, 2020Date of Patent: February 22, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Michael W. Weber, Larry L. Iaccino, Keith H. Kuechler, John S. Coleman, Jay L. Reimers -
Patent number: 11254763Abstract: This invention relates to transition metal complexes of a dianionic, tridentate ligand that features a central neutral heterocyclic Lewis base and two phenolate donors, where the tridentate ligand coordinates to the metal center to form two eight-membered rings. Preferably the bis(phenolate) complexes are represented by Formula (I): where M, L, X, m, n, E, E?, Q, R1, R2, R3, R4, R1?, R2?, R3?, R4?, A1, A1?, are as defined herein, where A1QA1? are part of a heterocyclic Lewis base containing 4 to 40 non-hydrogen atoms that links A2 to A2? via a 3-atom bridge with Q being the central atom of the 3-atom bridge.Type: GrantFiled: February 11, 2020Date of Patent: February 22, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Georgy P. Goryunov, Mikhail I. Sharikov, Vladislav A. Popov, Dmitry V. Uborsky, Alexander Z. Voskoboynikov, John R. Hagadorn, Michelle E. Titone, Alex E. Carpenter, Catherine A. Faler, Jo Ann M. Canich
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Patent number: 11255242Abstract: Centralizing the handling and manipulating of vaporization medium to a single subsystem that supplies multiple ammonia vaporizers allows for efficient and effective production of a corresponding vaporized ammonia stream containing a controlled quantity of ammonia. These vaporized ammonia streams can then be used in conjunction with ammonia-consuming devices to reduce NOx in NOx-containing exhaust streams from multiple furnaces.Type: GrantFiled: February 8, 2019Date of Patent: February 22, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Mark A. Rooney, Venkatesh Subramania, Robert C. Thiets
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Patent number: 11254882Abstract: A catalyst and corresponding methods of using a catalyst are provided that can be beneficial for conversion of paraffins into a product stream enriched in aromatics and/or methane while reducing or minimizing the content of ethane in the product stream. Such catalysts and methods can be useful, for example, for processing a raw gas, associated gas, tail gas, natural gas, or other type of methane-containing feed stream to convert C2+ hydrocarbons in the stream to heavier hydrocarbons and methane while reducing or minimizing content of ethane in the products from the conversion reaction. Such conversion can be useful for upgrading a methane-containing feed stream to have an energy content that is suitable for pipeline transport under one or more specifications for transport of natural gas. The catalyst and corresponding method can also be beneficial when used as a second stage catalyst in a configuration involving multiple conversion stages.Type: GrantFiled: January 18, 2019Date of Patent: February 22, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventor: Paul F. Keusenkothen
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Patent number: 11248113Abstract: The present disclosure provides copolymers comprising from about 0.5 wt % to about 25 wt % cyclic olefin content and films comprising the copolymers. In one embodiment, a copolymer includes a C2-C40 monomer content of from about 75 wt % to about 99.5 wt %; and a C5-C40 cyclic olefin comonomer content of from about 0.5 wt % to about 25 wt %. The copolymer has a density of about 0.91 g/cm3 to about 0.933 g/cm3. Films of the present disclosure can have advantageous mechanical properties (such as melt strength) and optical properties (such as haze %).Type: GrantFiled: November 22, 2019Date of Patent: February 15, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: David M. Fiscus, Peijun Jiang, Yong Yang
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Patent number: 11248070Abstract: The present disclosure relates to Lewis base catalysts. Catalysts, catalyst systems, and processes of the present disclosure can provide high temperature ethylene polymerization, propylene polymerization, or copolymerization as the Lewis base catalysts (e.g., bis(aryl phenolate) five-membered ring catalysts), can be stable at high polymerization temperatures and have good activity at the high polymerization temperatures. The stable catalysts with good activity can provide formation of polymers having high molecular weights or polymers having low to very molecular weights, and the ability to make an increased amount of polymer in a given reactor, as compared to conventional catalysts. Hence, the present disclosure demonstrates highly active catalysts capable of operating at high reactor temperatures while producing polymers with controlled molecular weights and or robust isotacticity.Type: GrantFiled: February 11, 2020Date of Patent: February 15, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Georgy P. Goryunov, Vladislav A. Popov, Dmitry V. Uborsky, Alexander Z. Voskoboynikov, John R. Hagadorn, Irene C. Cai, Jo Ann M. Canich
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Patent number: 11241677Abstract: The invention relates to polyoxometalates represented by the formula (An)m+[M?M12X8OyRzHq]m? or solvates thereof, corresponding supported polyoxometalates, and processes for their preparation, as well as corresponding metal clusters, optionally in the form of a dispersion in a liquid carrier medium or immobilized on a solid support, and processes for their preparation, as well as their use in reductive conversion of organic substrate.Type: GrantFiled: January 25, 2018Date of Patent: February 8, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Tian Ma, Ulrich Kortz, Peng Yang, Zhengguo Lin, Wassim W. Ayass
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Patent number: 11236028Abstract: Processes are described for separating 3,4?- and 4,4?-dimethylbiphenyl from a mixture comprising at least 3,3?-, 3,4?- and 4,4?-dimethylbiphenyl. In the processes, the mixture is cooled to produce a crystallization product comprising at least of the 4,4?-dimethylbiphenyl from the feed mixture and a first mother liquor product. The first mother liquor product is distilled to produce a bottoms stream enriched in 4,4?-dimethylbiphenyl as compared with the first mother liquor product and an overhead stream deficient in 4,4?-dimethylbiphenyl as compared with the first mother liquor product. The overhead stream is then cooled to produce a second crystallization product comprising at least part of the 3,4?-dimethylbiphenyl from the overhead stream and a second mother liquor product.Type: GrantFiled: January 8, 2019Date of Patent: February 1, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Constantinos P. Bokis, Javier Guzman, Monica D. Lotz, Michael P. Lanci, Catherine M. Dorsi, Scott J. Weigel
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Patent number: 11236276Abstract: The present disclosure provides methods for hydroprocessing of heavy oils, such as pyrolysis tars. For example, a process for preparing a liquid hydrocarbon product includes providing a first process stream comprising a reduced reactivity tar, and blending the first process stream with a utility fluid to produce a second process stream comprising solids and a reduced reactivity, lower viscosity tar. The method can includes introducing the second process stream into a guard reactor without sulfiding the guard reactor catalyst(s) prior to introducing the second process stream into the guard reactor. The method includes hydroprocessing the second process stream in the guard reactor under mild hydroprocessing conditions to produce a third process stream. The method includes hydroprocessing the third process stream to produce a fourth process stream having a bromine number (BN) lower than 12 and comprising the liquid hydrocarbon product and the utility fluid.Type: GrantFiled: August 19, 2019Date of Patent: February 1, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Krystle J. Emanuele, Glenn A. Heeter, Kapil Kandel, Teng Xu
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Patent number: 11236027Abstract: Disclosed are processes for conversion of a feedstock comprising C8+ aromatic hydrocarbons to lighter aromatic products in which the feedstock and optionally hydrogen are contacted in the presence of the catalyst composition under conversion conditions effective to dealkylate and transalkylate said C8+ aromatic hydrocarbons to produce said lighter aromatic products comprising benzene, toluene and xylene. The catalyst composition comprises a zeolite, a first metal, and a second metal, and is treated with a source of sulfur and/or a source of steam.Type: GrantFiled: March 15, 2021Date of Patent: February 1, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Christine N. Elia, Wenyih F. Lai, Hari Nair, Joshua I. Cutler, Chuansheng Bai, Nicholas S. Rollman
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Patent number: 11230614Abstract: Methods for reducing gels and/or dome sheeting in gas phase polymerization processes and their resulting products are provided. The polymerization processes include polymerizing ethylene and one or more optional comonomers in a fluidized bed reactor in the presence of a metallocene catalyst, hydrogen, and at least one condensing agent.Type: GrantFiled: December 13, 2017Date of Patent: January 25, 2022Assignee: ExxonMobil Chemical Patent Inc.Inventors: Brandon C. Locklear, Haiqing Peng, Bruce J. Savatsky, James M. Farley, Daniel P. Zilker, Robert O. Hagerty, Michael E. Muhle, Fathi D. Hussein
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Patent number: 11230515Abstract: Methods for removing impurities from a hydrocarbon stream using a guard bed material are disclosed. The guard bed material includes compositions which comprises a zeolite and a mesoporous support or binder. The zeolite has a Constraint Index of less than 3. The mesoporous support or binder comprises a mesoporous metal oxide having a particle diameter of greater than or equal to 20 ?m at 50% of the cumulative pore size distribution (d50), a pore volume of less than 1 cc/g, and an alumina content of greater than 75%, by weight. Also disclosed are processes for producing mono-alkylated aromatic compounds (e.g., ethylbenzene or cumene) using impure feed streams that are treated by the disclosed methods to remove impurities which act as catalyst poisons to downstream alkylation and/or transalkylation catalysts.Type: GrantFiled: March 19, 2018Date of Patent: January 25, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Matthew S. Ide, Doron Levin, Scott J. Weigel, Brett T. Loveless, Jean W. Beeckman
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Patent number: 11225539Abstract: This invention relates to supported catalyst compositions of transition metal complexes of a dianionic, tridentate ligand that features a central neutral heterocyclic Lewis base and two phenolate donors, where the tridentate ligand coordinates to the metal center to form two eight-membered rings. Preferably the bis(phenolate) complexes are represented by Formula (I): where M, L, X, m, n, E, E?, Q, R1, R2, R3, R4, R1?, R2?, R3?, R4?, A1, A1?, A3A2, and A2?A3? are as defined herein, where A1QA1? are part of a heterocyclic Lewis base containing 4 to 40 non-hydrogen atoms that links A2 to A2? via a 3-atom bridge with Q being the central atom of the 3-atom bridge.Type: GrantFiled: February 11, 2020Date of Patent: January 18, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Charles J. Harlan, Nikola S. Lambic, John R. Hagadorn, Jo Ann M. Canich