Patents Assigned to Fallbrook Intellectual Property Company LLC
  • Patent number: 11906018
    Abstract: A continuous variable planetary (CVP) system includes a CVP hub, which includes a shift mechanism including a shift driver element, and a processing server system to calibrate the CVP system and detect errors within the CVP system. The processing server system performs continuously monitoring or obtaining a transmission speed ratio of the CVP hub. Upon detecting that the transmission speed ratio reaches a particular value, the processing server system records a corresponding position of the shift driver. The processing server system calibrates the CVP system based on the particular value, the corresponding position, and a known relationship between transmission speed ratios and positions of the shift mechanism. The processing server system determines or verifies a full underdrive (FUD) position by iteratively reducing a transmission speed ratio from the particular value until an onset of a backlash condition is detected and determines or verifies a full overdrive (FOD) position.
    Type: Grant
    Filed: May 3, 2023
    Date of Patent: February 20, 2024
    Assignee: Fallbrook Intellectual Property Company LLC
    Inventors: Marko Matenda, Brad Pohl
  • Patent number: 11667351
    Abstract: A continuously variable transmission on a bicycle may be automatically configured with little or no assistance from a user. Optical scanning devices, RFIDs, and other information capturing technology can communicate with a controller. The controller may then perform a portion or all of a configuration process. In operation, a controller may determine that calibration is needed. A calibration process may be initiated and performed with little or no user interaction. A calibration process may account for a load, a power source, or an environment.
    Type: Grant
    Filed: December 21, 2020
    Date of Patent: June 6, 2023
    Assignee: Fallbrook Intellectual Property Company LLC
    Inventors: Wayne Leroy Contello, Brian Benjamin Sweet, Richard Hilgart, Jeffrey A. Birchak, Kevin Alan Gust
  • Patent number: 11624432
    Abstract: Systems and methods for controlling transmissions having CVTs are disclosed with multiple modes and gearing arrangements for range enhancements, where embodiments include synchronous shifting to allow the transmission to achieve a continuous range of transmission ratios, while minimizing “empty” cycling of the CVT during mode shifts. Embodiments provide for wide ratio range and performance and efficiency flexibility, while maximizing CVT usage through synchronous shifting.
    Type: Grant
    Filed: November 30, 2021
    Date of Patent: April 11, 2023
    Assignee: Fallbrook Intellectual Property Company LLC
    Inventor: Brian Schoolcraft
  • Patent number: 11598397
    Abstract: A continuously variable gear is described having an input shaft, a plurality of traction balls distributed radially around the axis, each traction ball is mounted on an axle passing there through, the axles are tiltable in the radial grooves in the housing and support plate. To control the position of the traction balls, the axles are guided in curved slots of a turnable iris plate. To control the axial placement of the traction balls, there is a rotatable input disc positioned adjacent to the traction balls, a rotatable output disc positioned adjacent to the traction balls opposite the input disc, and a pre-spanning ring around the traction balls such that each of the traction balls is making three-point contact with the input disc, the output disc and the pre-spanning ring, the contact surface of the pre-spanning ring having a specific curvature larger than the radius of the traction balls.
    Type: Grant
    Filed: June 19, 2017
    Date of Patent: March 7, 2023
    Assignee: Fallbrook Intellectual Property Company LLC
    Inventor: Anders Kolstrup
  • Patent number: 11530739
    Abstract: A ball-planetary continuously variable transmission (CVT) capable of stable control in forward and reverse rotation over a range of speed ratios including underdrive and overdrive is provided. Imparting a skew angle (zeta) causes unbalanced forces that change the tilt angle (gamma), resulting in a change in speed ratio of the CVT. Angularly orientating a control system of the CVT with a positive offset angle (psi) configures the CVT for operation in a first direction of rotation or angularly orientating the control system with a negative offset angle (psi) configures the CVT for operation in a reverse direction of rotation. A control system for configuring the offset angle (psi) may lead or trail the planets. The control system may configure a larger offset angle for more stable control or may configure a smaller offset angle for higher sensitivity in potential rollback scenarios.
    Type: Grant
    Filed: November 16, 2021
    Date of Patent: December 20, 2022
    Assignee: Fallbrook Intellectual Property Company LLC
    Inventor: Jon M. Nichols
  • Patent number: 11454303
    Abstract: Inventive embodiments are directed to components, subassemblies, systems, and/or methods for continuously variable transmissions (CVT). In one embodiment, a main axle is adapted to receive a shift rod that cooperates with a shift rod nut to actuate a ratio change in a CVT. In another embodiment, an axial force generating mechanism can include a torsion spring, a traction ring adapted to receive the torsion spring, and a roller cage retainer configured to cooperate with the traction ring to house the torsion spring. Various inventive idler-and-shift-cam assemblies can be used to facilitate shifting the ratio of a CVT. Embodiments of a hub shell and a hub cover are adapted to house components of a CVT and, in some embodiments, to cooperate with other components of the CVT to support operation and/or functionality of the CVT. Among other things, shift control interfaces and braking features for a CVT are disclosed.
    Type: Grant
    Filed: February 14, 2019
    Date of Patent: September 27, 2022
    Assignee: Fallbrook Intellectual Property Company LLC
    Inventors: Jon M. Nichols, Brad P. Pohl, Daniel J. Dawe, Oronde J. Armstrong, Charles B. Lohr, Loren T. McDaniel, Matthew P. Simister, Fernand A. Thomassy, Ghayyurul I. Usmani, Paul M. Elhardt, Terry L. Stewart, Peter D. Poxton, Elton L. Eidson
  • Patent number: 11306818
    Abstract: A continuously variable transmission capable of operating in a forward direction or reverse direction may be controlled in the reverse direction by providing an initial skew angle in a first skew direction, followed by a set or sequence of skew angle adjustments in an opposite direction to prevent runaway or other unintended consequences. A continuously variable transmission may include a timing plate to maintain all planets at an angle or within a range of an angle in forward and reverse operations.
    Type: Grant
    Filed: February 16, 2021
    Date of Patent: April 19, 2022
    Assignee: Fallbrook Intellectual Property Company LLC
    Inventors: Fernand A. Thomassy, Charles B. Lohr, Brad P. Pohl, David Brian Jackson
  • Publication number: 20220082160
    Abstract: Systems and methods for controlling transmissions having CVTs are disclosed with multiple modes and gearing arrangements for range enhancements, where embodiments include synchronous shifting to allow the transmission to achieve a continuous range of transmission ratios, while minimizing “empty” cycling of the CVT during mode shifts. Embodiments provide for wide ratio range and performance and efficiency flexibility, while maximizing CVT usage through synchronous shifting.
    Type: Application
    Filed: November 30, 2021
    Publication date: March 17, 2022
    Applicant: Fallbrook Intellectual Property Company LLC
    Inventor: Brian Schoolcraft
  • Publication number: 20220074470
    Abstract: A ball-planetary continuously variable transmission (CVT) capable of stable control in forward and reverse rotation over a range of speed ratios including underdrive and overdrive is provided. Imparting a skew angle (zeta) causes unbalanced forces that change the tilt angle (gamma), resulting in a change in speed ratio of the CVT. Angularly orientating a control system of the CVT with a positive offset angle (psi) configures the CVT for operation in a first direction of rotation or angularly orientating the control system with a negative offset angle (psi) configures the CVT for operation in a reverse direction of rotation. A control system for configuring the offset angle (psi) may lead or trail the planets. The control system may configure a larger offset angle for more stable control or may configure a smaller offset angle for higher sensitivity in potential rollback scenarios.
    Type: Application
    Filed: November 16, 2021
    Publication date: March 10, 2022
    Applicant: Fallbrook Intellectual Property Company LLC
    Inventor: Jon M. Nichols
  • Publication number: 20220003312
    Abstract: An electronic controller for a variable ratio transmission and an electronically controllable variable ratio transmission including a variator or other CVT are described herein. The electronic controller can be configured to receive input signals indicative of parameters associated with an engine coupled to the transmission. The electronic controller can also receive one or more control inputs. The electronic controller can determine an active range and an active variator mode based on the input signals and control inputs. The electronic controller can control a final drive ratio of the variable ratio transmission by controlling one or more electronic solenoids that control the ratios of one or more portions of the variable ratio transmission.
    Type: Application
    Filed: September 21, 2021
    Publication date: January 6, 2022
    Applicant: Fallbrook Intellectual Property Company LLC
    Inventors: Stanley B. Quinn, JR., Alan L. Miller, Scott R. Anderson
  • Patent number: 11215268
    Abstract: Systems and methods for controlling transmissions having CVTs are disclosed with multiple modes and gearing arrangements for range enhancements, where embodiments include synchronous shifting to allow the transmission to achieve a continuous range of transmission ratios, while minimizing “empty” cycling of the CVT during mode shifts. Embodiments provide for wide ratio range and performance and efficiency flexibility, while maximizing CVT usage through synchronous shifting.
    Type: Grant
    Filed: November 5, 2019
    Date of Patent: January 4, 2022
    Assignee: Fallbrook Intellectual Property Company LLC
    Inventor: Brian Schoolcraft
  • Patent number: 11174922
    Abstract: A ball-planetary continuously variable transmission (CVT) capable of stable control in forward and reverse rotation over a range of speed ratios including underdrive and overdrive is provided. Imparting a skew angle (zeta) causes unbalanced forces that change the tilt angle (gamma), resulting in a change in speed ratio of the CVT. Angularly orientating a control system of the CVT with a positive offset angle (psi) configures the CVT for operation in a first direction of rotation or angularly orientating the control system with a negative offset angle (psi) configures the CVT for operation in a reverse direction of rotation. A control system for configuring the offset angle (psi) may lead or trail the planets. The control system may configure a larger offset angle for more stable control or may configure a smaller offset angle for higher sensitivity in potential rollback scenarios.
    Type: Grant
    Filed: February 24, 2020
    Date of Patent: November 16, 2021
    Assignee: Fallbrook Intellectual Property Company LLC
    Inventor: Jon M. Nichols
  • Patent number: 11125329
    Abstract: An electronic controller for a variable ratio transmission and an electronically controllable variable ratio transmission including a variator or other CVT are described herein. The electronic controller can be configured to receive input signals indicative of parameters associated with an engine coupled to the transmission. The electronic controller can also receive one or more control inputs. The electronic controller can determine an active range and an active variator mode based on the input signals and control inputs. The electronic controller can control a final drive ratio of the variable ratio transmission by controlling one or more electronic solenoids that control the ratios of one or more portions of the variable ratio transmission.
    Type: Grant
    Filed: October 15, 2018
    Date of Patent: September 21, 2021
    Assignee: Fallbrook Intellectual Property Company LLC
    Inventors: Stanley B. Quinn, Jr., Alan L. Miller, Scott R. Anderson
  • Publication number: 20210164563
    Abstract: A continuously variable transmission capable of operating in a forward direction or reverse direction may be controlled in the reverse direction by providing an initial skew angle in a first skew direction, followed by a set or sequence of skew angle adjustments in an opposite direction to prevent runaway or other unintended consequences. A continuously variable transmission may include a timing plate to maintain all planets at an angle or within a range of an angle in forward and reverse operations.
    Type: Application
    Filed: February 16, 2021
    Publication date: June 3, 2021
    Applicant: Fallbrook Intellectual Property Company LLC
    Inventors: Fernand A. Thomassy, Charles B. Lohr, Brad P. Pohl, David Brian Jackson
  • Patent number: 10920882
    Abstract: A continuously variable transmission capable of operating in a forward direction or reverse direction may be controlled in the reverse direction by providing an initial skew angle in a first skew direction, followed by a set or sequence of skew angle adjustments in an opposite direction to prevent runaway or other unintended consequences. A continuously variable transmission may include a timing plate to maintain all planets at an angle or within a range of an angle in forward and reverse operations.
    Type: Grant
    Filed: August 13, 2018
    Date of Patent: February 16, 2021
    Assignee: Fallbrook Intellectual Property Company LLC
    Inventors: Fernand A. Thomassy, Charles B. Lohr, Brad P. Pohl, David Brian Jackson
  • Patent number: 10875603
    Abstract: A continuously variable transmission on a bicycle may be automatically configured with little or no assistance from a user. Optical scanning devices, RFIDs, and other information capturing technology can communicate with a controller. The controller may then perform a portion or all of a configuration process. In operation, a controller may determine that calibration is needed. A calibration process may be initiated and performed with little or no user interaction. A calibration process may account for a load, a power source, or an environment.
    Type: Grant
    Filed: July 13, 2018
    Date of Patent: December 29, 2020
    Assignee: Fallbrook Intellectual Property Company LLC
    Inventors: Wayne Leroy Contello, Brian Benjamin Sweet, Richard Hilgart, Jeffrey A. Birchak, Kevin Alan Gust
  • Patent number: 10746270
    Abstract: Inventive embodiments are directed to components, subassemblies, systems, and/or methods for continuously variable transmissions (CVT). In one embodiment, a control system is adapted to facilitate a change in the ratio of a CVT. In another embodiment, a control system includes a stator plate configured to have a plurality of radially offset slots. Various inventive traction planet assemblies and stator plates can be used to facilitate shifting the ratio of a CVT. In some embodiments, the traction planet assemblies include planet axles configured to cooperate with the stator plate. In one embodiment, the stator plate is configured to rotate and apply a skew condition to each of the planet axles. In some embodiments, a stator driver is operably coupled to the stator plate. Embodiments of a traction sun are adapted to cooperate with other components of the CVT to support operation and/or functionality of the CVT. Among other things, shift control interfaces for a CVT are disclosed.
    Type: Grant
    Filed: March 16, 2018
    Date of Patent: August 18, 2020
    Assignee: Fallbrook Intellectual Property Company LLC
    Inventors: Jon M. Nichols, Gregory G. Stevenson, Brad P. Pohl, Fernand A. Thomassy, Charles B. Lohr, Jeremy Carter, John W. Sherrill, Brian B. Sweet
  • Patent number: 10711869
    Abstract: Traction planets and traction rings can be operationally coupled to a planetary gearset to provide a continuously variable transmission (CVT). The CVT can be used in a bicycle. In one embodiment, the CVT is mounted on the frame of the bicycle at a location forward of the rear wheel hub of the bicycle. In one embodiment, the CVT is mounted on and supported by members of the bicycle frame such that the CVT is coaxial with the crankshaft of the bicycle. The crankshaft is configured to drive elements of the planetary gearset, which are configured to operationally drive the traction rings and the traction planets. Inventive component and subassemblies for such a CVT are disclosed. A shifting mechanism includes a plurality of pivot arms arranged to pivot about the centers of the traction planets as a shift pin hub moves axially.
    Type: Grant
    Filed: July 17, 2017
    Date of Patent: July 14, 2020
    Assignee: Fallbrook Intellectual Property Company LLC
    Inventors: Donald C. Miller, Robert A. Smithson, Brad P. Pohl, Charles B. Lohr, Jon M. Nichols
  • Patent number: 10704687
    Abstract: Systems and methods for controlling transmissions and associated vehicles, machines, equipment, etc., are disclosed. In one case, a transmission control system includes a control unit configured to use a sensed vehicle speed and a commanded, target constant input speed to maintain an input speed substantially constant. The system includes one or more maps that associate a speed ratio of a transmission with a vehicle speed. In one embodiment, one such map associates an encoder position with a vehicle speed. Regarding a specific application, an automatic bicycle transmission shifting system is contemplated. An exemplary automatic bicycle includes a control unit, a shift actuator, various sensors, and a user interface. The control unit is configured to cooperate with a logic module and an actuator controller to control the cadence of a rider.
    Type: Grant
    Filed: August 18, 2017
    Date of Patent: July 7, 2020
    Assignee: Fallbrook Intellectual Property Company LLC
    Inventors: Christopher M. Vasiliotis, Loren T. McDaniel
  • Patent number: 10703372
    Abstract: Disclosed here are inventive systems and methods for a powertrain of an electric vehicle (EV) having a continuously variable transmission (CVT) coupled to an electric drive motor, wherein a control system is configured to control the CVT and/or the drive motor to optimize various efficiencies associated with the EV and/or its subsystems. A control system is configured to operate the EV in an economy mode. Operating in said mode, the control system simultaneously manages the CVT and the drive motor to optimize the range of the EV. The control system can be configured to manage the current provided to the drive motor, as well as adjust a transmission speed ratio of the CVT. Other modes of operation are also possible. The control system can be configured to manage the power to the drive motor and adjust the transmission speed ratio of the CVT taking into account battery voltage, throttle position, and transmission speed ratio, for example.
    Type: Grant
    Filed: January 26, 2018
    Date of Patent: July 7, 2020
    Assignee: Fallbrook Intellectual Property Company LLC
    Inventors: Jeremy Carter, Brad P. Pohl, Loren T. McDaniel, Cyril Keilers, Tim Ruggles, David Lynn Rogers, Eric Diehl, Austin Orand, Alan Mark Delz, Paul Argus Parks, Mark Edward Bartholomew, Christopher M. Vasiliotis