Patents Assigned to Fallbrook Technologies, Inc.
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Patent number: 7914029Abstract: Traction planets and traction rings can be operationally coupled to a planetary gearset to provide a continuously variable transmission (CVT). The CVT can be used in a bicycle. In one embodiment, the CVT is mounted on the frame of the bicycle at a location forward of the rear wheel hub of the bicycle. In one embodiment, the CVT is mounted on and supported by members of the bicycle frame such that the CVT is coaxial with the crankshaft of the bicycle. The crankshaft is configured to drive elements of the planetary gearset, which are configured to operationally drive the traction rings and the traction planets. Inventive component and subassemblies for such a CVT are disclosed. A shifting mechanism includes a plurality of pivot arms arranged to pivot about the centers of the traction planets as a shift pin hub moves axially.Type: GrantFiled: February 28, 2008Date of Patent: March 29, 2011Assignee: Fallbrook Technologies Inc.Inventors: Donald C Miller, Robert A Smithson, Brad P Pohl, Charles B Lohr, Jon M Nichols
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Patent number: 7909727Abstract: A continuously variable transmission (CVT) having a main shaft configured to support and position various components of the CVT. Shift cam discs cooperate with ball-leg assemblies to shift the transmission ration of the CVT. Load cam discs, a torsion disc, rolling elements, and a hub cap shell are configured to generate axial force, transmit torque, and manage reaction forces. In one embodiment, a splined input shaft and a torsion disc having a splined bore cooperate to input torque into the variator of the CVT. Among other things, various ball axles, axle-ball combinations, and reaction force grounding configurations are disclosed. In one embodiment, a CVT having axial force generation means at both the input and output elements is disclosed.Type: GrantFiled: August 20, 2007Date of Patent: March 22, 2011Assignee: Fallbrook Technologies Inc.Inventors: Robert A Smithson, Brad P Pohl, Oronde J Armstrong, Donald C Miller, Daniel J Dawe, Fernand A Thomassy, Matthew P Simister, Wesley R Poth, Jon M Nichols, Charles B Lohr
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Patent number: 7887032Abstract: Embodiments include a self-centering control rod device having two independently operating springs, a bushing, and a control rod. The two springs utilize preload compression to maintain the control rod centered. One spring operates directly against the control rod while the other operates against the bushing. Each spring may have different spring strength or established preload in order to balance out the application force required to control a particular object. Spring compression force adjustments on one spring do not affect the center point or the spring compression force adjustment of the other spring.Type: GrantFiled: November 6, 2008Date of Patent: February 15, 2011Assignee: Fallbrook Technologies Inc.Inventor: Curtis W Malone
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Publication number: 20110034284Abstract: Embodiments are directed to components, subassemblies, systems, and/or methods for continuously variable transmissions (CVT). In one embodiment, a control system is adapted to facilitate a change in the ratio of a CVT. In another embodiment, a control system includes a control reference nut coupled to a feedback cam and operably coupled to a skew cam. In some embodiments, the skew cam is configured to interact with carrier plates of a CVT. Various inventive feedback cams and skew cams can be used to facilitate shifting the ratio of a CVT. In some embodiments, the planet subassemblies include legs configured to cooperate with the carrier plates. In some embodiments, a neutralizer assembly is operably coupled to the carrier plates. Embodiments of a shift cam and a traction sun are adapted to cooperate with other components of the CVT to support operation and/or functionality of the CVT. Among other things, shift control interfaces for a CVT are disclosed.Type: ApplicationFiled: July 1, 2008Publication date: February 10, 2011Applicant: FALLBROOK TECHNOLOGIES INC.Inventors: Brad P. Pohl, Fernand A. Thomassy, Charles Lohr
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Patent number: 7882762Abstract: A shifter for use with a continuously variable transmission includes a grip portion and a hub portion. Specifically, the shifter is designed for use on a bicycle, but could also be used with any light vehicle. The grip portion is characterized by a rotatable adjuster that is coupled to a cable. The cable is also coupled to a hub portion. As the adjuster is rotated, the cable is pulled, in turn rotating a pulley assembly in the hub portion. As the pulley assembly is rotated, it advances a rod within a continuously variable transmission. The rod adjusts the power adjusters as described above. The grip portion is also unique in its display of information to the rider. The grip portion includes a display showing the ratio of input to output. The display also includes a filament that curves as the ration is adjusted. A high ratio renders the filament flat while the filament takes on a steep curve as the ratio is adjusted to make riding up hills easier.Type: GrantFiled: April 24, 2006Date of Patent: February 8, 2011Assignee: Fallbrook Technologies Inc.Inventors: Oronde Armstrong, Christopher Barrow, Paul Elhardt, Henry Mack, Stephen Miggels, Stephen Tsotsoros
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Patent number: 7883442Abstract: A continuously variable transmission is disclosed for use in rotationally or linearly powered machines and vehicles. The transmission provides a simple manual shifting method for the user. Further, the practical commercialization of traction roller transmissions requires improvements in the reliability, ease of shifting, function and simplicity of the transmission. The present invention includes a continuously variable transmission that may be employed in connection with any type of machine that is in need of a transmission. For example, the transmission may be used in (i) a motorized vehicle such as an automobile, motorcycle, or watercraft, (ii) a non-motorized vehicle such as a bicycle, tricycle, scooter, exercise equipment or (iii) industrial equipment, such as a drill press, power generating equipment, or textile mill.Type: GrantFiled: January 26, 2009Date of Patent: February 8, 2011Assignee: Fallbrook Technologies Inc.Inventors: Donald C Miller, David John Allen
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Patent number: 7885747Abstract: The present invention provides a system and method for automatically adjusting a continuously variable transmission (CVT) in a motorized vehicle. A microprocessor processor in the vehicle receives data about the operating status of the vehicle from a plurality. Examples of vehicle data include vehicle speed, motor speed, throttle position, current draw from a battery, and battery level. A servo motor is in mechanical communication with the CVT and provides an axial force to adjust the CVT. The microprocessor uses lookup tables of optimal set points for vehicle data to instruct the servo motor to adjust the transmission ratio of the CVT according to the vehicle data provided by the sensors.Type: GrantFiled: March 14, 2007Date of Patent: February 8, 2011Assignee: Fallbrook Technologies Inc.Inventors: Keith Miller, Peter Poxton
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Patent number: 7871353Abstract: Inventive embodiments are directed to components, subassemblies, systems, and/or methods for continuously variable transmissions (CVT). In one embodiment, a main axle is adapted to receive a shift rod that cooperates with a shift rod nut to actuate a ratio change in a CVT. In another embodiment, an axial force generating mechanism can include a torsion spring, a traction ring adapted to receive the torsion spring, and a roller cage retainer configured to cooperate with the traction ring to house the torsion spring. Various inventive idler-and-shift-cam assemblies can be used to facilitate shifting the ratio of a CVT. Embodiments of a hub shell and a hub cover are adapted to house components of a CVT and, in some embodiments, to cooperate with other components of the CVT to support operation and/or functionality of the CVT. Among other things, shift control interfaces and braking features for a CVT are disclosed.Type: GrantFiled: June 11, 2008Date of Patent: January 18, 2011Assignee: Fallbrook Technologies Inc.Inventors: Jon M Nichols, Brad P Pohl, Daniel J Dawe, Oronde J Armstrong, Charles B Lohr, Loren T McDaniel, Matthew P Simister, Fernand A Thomassy, Ghayyurul I Usmani, Paul M Elhardt, Terry L Stewart, Peter D Poxton, Elton L Eidson
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Patent number: 7837592Abstract: A continuously variable transmission is disclosed for use in rotationally or linearly powered machines and vehicles. The single axle transmission provides a simple manual shifting method for the user. An additional embodiment is disclosed which shifts automatically dependent upon the rotational speed of the wheel. Further, the practical commercialization of traction roller transmissions requires improvements in the reliability, ease of shifting, function and simplicity of the transmission. The disclosed transmission may be used in vehicles such as automobiles, motorcycles, and bicycles. The transmission may, for example, be driven by a power transfer mechanism such as a sprocket, gear, pulley or lever, optionally driving a one way clutch attached at one end of the main shaft.Type: GrantFiled: January 26, 2009Date of Patent: November 23, 2010Assignee: Fallbrook Technologies Inc.Inventor: Donald C Miller
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Patent number: 7828685Abstract: A transmission having a plurality of tilting balls and opposing input and output discs provides an infinite number of speed combinations over its transmission ratio range. The transmission provides multiple powerpaths and can be combined with electrical components to provide motor/generator functionality, which reduces the overall size and complexity of the motor and transmission compared to when they are constructed separately. In one embodiment, rotatable components of a continuously variable transmission are coupled separately to an electrical rotor and to an electrical stator so that the rotor and stator rotate simultaneously in opposite directions relative to one another. In other embodiments, an electrical rotor is configured to transfer torque to or from a disc that is in contact with a plurality of speed adjusters, while an electrical stator is configured to transfer torque to a shaft that is operationally coupled to the speed adjusters via an idler.Type: GrantFiled: February 28, 2008Date of Patent: November 9, 2010Assignee: Fallbrook Technologies Inc.Inventor: Donald C Miller
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Publication number: 20100264620Abstract: A system for providing an automated axial force to a continuously variable transmission (CVT) in a wheelchair. An electronic transmission control receives one or more input signals generated by throttle position or other variables. The microprocessor generates an output signal that adjusts the axial force applied to a CVT thereby automatically adjusting the input to output ratio. The invention also provides a manually controlled variator is designed for use on a wheelchair. The manual shifter hydraulically adjusts an axial force imparted on a variator in communication with a wheelchair wheel and a hand rim. Application of the axial force causes the hand rim input and wheelchair wheel output ratio to change, permitting a wheelchair operator to manually adjust the input to output ratio to more easily operate the wheelchair.Type: ApplicationFiled: June 30, 2010Publication date: October 21, 2010Applicant: Fallbrook Technologies Inc.Inventors: David Michael Miles, Todd Russell Peters
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Publication number: 20100267510Abstract: Inventive embodiments are directed to components, subassemblies, systems, and/or methods for continuously variable transmissions (CVT). In one embodiment, a control system is adapted to facilitate a change in the ratio of a CVT. In another embodiment, a control system includes a stator plate configured to have a plurality of radially offset slots. Various inventive traction planet assemblies and stator plates can be used to facilitate shifting the ratio of a CVT. In some embodiments, the traction planet assemblies include planet axles configured to cooperate with the stator plate. In one embodiment, the stator plate is configured to rotate and apply a skew condition to each of the planet axles. In some embodiments, a stator driver is operably coupled to the stator plate. Embodiments of a traction sun are adapted to cooperate with other components of the CVT to support operation and/or functionality of the CVT. Among other things, shift control interfaces for a CVT are disclosed.Type: ApplicationFiled: April 15, 2010Publication date: October 21, 2010Applicant: Fallbrook Technologies Inc.Inventors: Jon M. Nichols, Gregory G. Stevenson, Brad P. Pohl, Fernand A Thomassy, Charles B. Lohr, Jeremy Carter, John W. Sherrill, Brian B. Sweet
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Patent number: 7785228Abstract: A continuously variable transmission (CVT) having a torsion disc for a CVT. The torsion disc includes a splined bore about its central axis, an annular recess formed in the disc for receiving the race of a bearing, and a raised surface for supporting a torsion spring. In one embodiment, the torsion disc includes a number of holes for receiving dowels that support a torsion spring. Load cam discs, a torsion disc, rolling elements, and a hub cap shell are configured to generate axial force, transmit torque, and manage reaction forces. In one embodiment, a splined input shaft and a torsion disc having a splined bore cooperate to input torque into the variator of the CVT. Among other things, various ball axles, axle-ball combinations, and reaction force grounding configurations are disclosed. In one embodiment, a CVT having axial force generation means at both the input and output elements is disclosed.Type: GrantFiled: August 20, 2007Date of Patent: August 31, 2010Assignee: Fallbrook Technologies Inc.Inventors: Robert A Smithson, Brad P Pohl, Oronde J Armstrong, Donald C Miller, Daniel J Dawe, Fernand A Thomassy, Matthew P Simister, Wesley R Poth, Jon M Nichols, Charles B Lohr
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Patent number: 7770674Abstract: A system for providing an automated axial force to a continuously variable transmission (CVT) in a wheelchair. An electronic transmission control receives one or more input signals generated by throttle position or other variables. The microprocessor generates an output signal that adjusts the axial force applied to a CVT thereby automatically adjusting the input to output ratio. The invention also provides a manually-controlled variator is designed for use on a wheelchair. The manual shifter hydraulically adjusts an axial force imparted on a variator in communication with a wheelchair wheel and a hand rim. Application of the axial force causes the hand rim input and wheelchair wheel output ratio to change, permitting a wheelchair operator to manually adjust the input to output ratio to more easily operate the wheelchair.Type: GrantFiled: March 14, 2007Date of Patent: August 10, 2010Assignee: Fallbrook Technologies Inc.Inventors: David Michael Miles, Todd Russell Peters
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Patent number: 7762919Abstract: A continuously variable transmission (CVT) having a main shaft configured to support and position various components of the CVT. Shift cam discs cooperate with ball-leg assemblies to shift the transmission ration of the CVT. Load cam discs, a torsion disc, rolling elements, and a hub cap shell are configured to generate axial force, transmit torque, and manage reaction forces. In one embodiment, a splined input shaft and a torsion disc having a splined bore cooperate to input torque into the variator of the CVT. Among other things, various ball axles, axle-ball combinations, and reaction force grounding configurations are disclosed. In one embodiment, a CVT having axial force generation means at both the input and output elements is disclosed.Type: GrantFiled: October 4, 2005Date of Patent: July 27, 2010Assignee: Fallbrook Technologies Inc.Inventors: Robert A. Smithson, Brad P. Pohl, Oronde J. Armstrong, Donald C. Miller, Daniel J. Dawe, Fernand A. Thomassy, Matthew P. Simister, Wesley R. Poth, Jon M. Nichols, Charles B. Lohr
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Patent number: 7762920Abstract: A continuously variable transmission (CVT) having a main shaft configured to support and position various components of the CVT. Shift cam discs cooperate with ball-leg assemblies to shift the transmission ration of the CVT. Load cam discs, a torsion disc, rolling elements, and a hub cap shell are configured to generate axial force, transmit torque, and manage reaction forces. In one embodiment, a splined input shaft and a torsion disc having a splined bore cooperate to input torque into the variator of the CVT. Among other things, various ball axles, axle-ball combinations, and reaction force grounding configurations are disclosed. In one embodiment, a CVT having axial force generation means at both the input and output elements is disclosed.Type: GrantFiled: August 20, 2007Date of Patent: July 27, 2010Assignee: Fallbrook Technologies Inc.Inventors: Robert A Smithson, Brad P Pohl, Oronde J Armstrong, Donald C Miller, Daniel J Dawe, Fernand A Thomassy, Matthew P Simister, Wesley R Poth, Jon M Nichols, Charles B Lohr
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Publication number: 20100173743Abstract: Inventive embodiments are directed to components, subassemblies, systems, and/or methods for continuously variable transmissions (CVT). In one embodiment, a main axle is adapted to receive a shift rod that cooperates with a shift rod nut to actuate a ratio change in a CVT. In another embodiment, an axial force generating mechanism can include a torsion spring, a traction ring adapted to receive the torsion spring, and a roller cage retainer configured to cooperate with the traction ring to house the torsion spring. Various inventive power roller-leg assemblies can be used to facilitate shifting the ratio of a CVT. Embodiments of a hub shell and a hub cover are adapted to house components of a CVT and, in some embodiments, to cooperate with other components of the CVT to support operation and/or functionality of the CVT. Among other things, shift control interfaces and braking features for a CVT are disclosed.Type: ApplicationFiled: June 6, 2008Publication date: July 8, 2010Applicant: FALLBROOK TECHNOLOGIES INC.Inventors: Jon M. Nichols, Daniel J. Dawe, Oronde J. Armstrong
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Patent number: 7731615Abstract: A variable speed transmission having a plurality of tilting balls and opposing input and output discs is illustrated and described that provides an infinite number of speed combinations over its transmission ratio range. The use of a planetary gear set allows minimum speeds to be in reverse and the unique geometry of the transmission allows all of the power paths to be coaxial, thereby reducing overall size and complexity of the transmission in comparison to transmissions achieving similar transmission ratio ranges.Type: GrantFiled: February 8, 2008Date of Patent: June 8, 2010Assignee: Fallbrook Technologies Inc.Inventors: Donald C Miller, David J Allen, Robert A. Smithson
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Patent number: RE41892Abstract: A continuously variable transmission. The transmission includes a plurality of power adjusters, such as spherical balls, frictionally interposed between a driving and a driven member. The driving and the driven member are each rotatably disposed over a main shaft. The spherical balls are configured to rotate about a modifiable axis and thereby provide a continuously variable shifting capability by adjusting the ratio between the angular velocity of the driving member in relation to the driven member. The system includes automatic and manual shifting gearing for adjusting the speed of the transmission. The system also includes a support a support member which is rotatably disposed over the main shaft and frictionally engaged to each of the spherical balls.Type: GrantFiled: January 11, 2006Date of Patent: October 26, 2010Assignee: Fallbrook Technologies Inc.Inventor: Donald C. Miller
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Patent number: D631409Type: GrantFiled: September 18, 2009Date of Patent: January 25, 2011Assignee: Fallbrook Technologies Inc.Inventors: Henry J. Mack, Jr., In Young Jang, Paul Elhardt, Thomas Chilton Hill, Stephen G. Miggels, Jimmy An