Abstract: The present invention provides a Li-ion pouch cell wherein the Li-ion pouch cells comprise a sealed enclosure, electrode stack and thermally conductive elements, wherein the electrode stack and the thermally conductive elements are in the sealed enclosure, the thermally conductive elements include extensions which extend beyond the electrode stack, the sealed enclosure has thermal conductivity, the thermally conductive elements provide a thermally conductive pathway connecting the electrode stack and the sealed enclosure by way of the extension. The present invention also provides a cell module comprising the Li-ion pouch cells. The Li-ion pouch cell and the cell module according to the present application could minimize differences in cell temperature, monitor internal cell temperature, cool the cell rapidly, increase cell and module safety, allowing for minimal impact on cell energy density, performance or life and difficulty of manufacturing.

Abstract: The present invention relates to the field of battery cells, particularly to a pouch cell comprising a packaging seal, a heating element and a fault switch, wherein the fault switch will activate the heating element to generate heat to make the packaging seal delaminate when the inner space of the pouch cell reaches a predetermined pressure, such that the pouch cell vents. The mechanism and components of these venting concepts can be designed to be fully compatible with existing manufacturing methods and typical cell handling situations. The most favorable configuration has both vent device components outside the cell, with nothing passing through or even into the seal. Such a configuration has the advantage of having no impact on the seal integrity relative to a conventional pouch cell, is easy to manufacture, and has improved safety.

Abstract: The present invention provides a secondary battery comprising a housing with an internal chamber and Li-ion pouch cells including electrical terminals exposed to the outside of the housing. The secondary battery further includes an venting mechanism made of compressible materials to form air pockets to relieve internally generated pressure inside of said internal chamber by venting of compressible material air pockets to the outside of the housing, and the Li-ion pouch cells and the compressible materials are all encapsulated within a potting layer and located in said internal chamber of the housing.

Abstract: Herein is disclosed a process for recycling electrode material from lithium-ion batteries, comprising harvesting a mixture of anode and cathode electrode materials from waste lithium-ion batteries, and separating the anode electrode material from the cathode electrode material by means of dense liquid separation. The mixed anode and cathode material is suspended in a liquid that has a density between those of the anode material and cathode material, such that the anode material rises to the top of the dense liquid and the cathode material sinks to the bottom of the dense liquid. The thus separated materials can easily be collected and further purified and regenerated for reuse in new lithium-ion batteries, providing an efficient and low-cost method for recycling electrode active materials from waste lithium-ion batteries.

Abstract: Disclosed herein is a composite for the cathode of Li-ion battery comprising: a base active material represented by Li1+y(Nia—COb—Mnc—Yd)O2 wherein Y is at least one selected from Mg, Zn, Al, Ga, Cu, B, Zr, and Ti, y is 0 to 0.5, a is 0.1 to 0.6, b is 0.05 to 0.5, c is 0.25 to 0.8, d is 0 to 0.02, and the sum of a, b, c and d is 1; and a coating on the base active material comprised of a glassy phase containing the components Li2O, B2O3 and LiX in which LiX is at least one of Li2F2, Li2Cl2 and Li2SO4, relative to the total amount of the glassy phase, the mole percent of Li2O is 43% to 75%, the mole percent of B2O3 is 25% to 57%, the mole percent of LiX is from more than 0% to 20%, and the sum of the mole percents of Li2O, B2O3 and LiX is 100%.

Abstract: Disclosed herein is a composite for Li-ion cells, comprising an active material particle for Li-ion cells and an electronically conductive elastic material bound or attached to the active material particle. According to the present invention, the electronically conductive elastic material bound or attached to the active material particle allows the particle to maintain electronic contact with the electrode laminate matrix despite ongoing movement or expansion and contraction of the active material particles, such that the cycling efficiency and reversible capacity of the Li-ion cells prepared from the composite of the present invention is improved.

Abstract: A composite Li1+xMn2?x?yMyO4 cathode material stabilized by treatment with a second transition metal oxide phase that is highly suitable for use in high power and energy density Li-ion cells and batteries. A method for treating a Li1+xMn2?x?yMyO4 cathode material utilizing a dry mixing and firing process.

Abstract: Disclosed herein is a composite material for use as an anode for Li-ion batteries and its preparation method and use. The composite material comprises the components represented by the following formula: Ma1-Xa2—Sed1—Zd2—Cc, in which, M represents one or more selected from Sn, Al, Pb, Sb, Si and Bi; X represents one or more selected from Cu, V, Co, Ti, Mo, Mg, W and Zn; Z represents Si and/or Ge; and a1, a2, d1, d2 and c represent the weight ratio of M, X, Se, Z and C to the total amount of M, X, Se, Z and C, respectively, wherein a1+a2 is equal to 0.4-0.7, d1+d2 is equal to 0.05-0.6, c is equal to 0.01-0.25, d2/d1 ranges from 0 to 1/1.4, and a2/a1 ranges from 0 to 1/1.5.

Abstract: A microporous separator film for electrochemical cells and a method of making such films is disclosed. The microporous separator film includes an intimate mixture of an electrically insulating matrix phase and a self-switching voltage activated conductive phase, wherein the voltage activated conductive phase provides a plurality of conductive paths from a first face of the microporous separator film to a second face of the microporous separator film. The method for making the composite microporous separator film includes the steps of forming an intimate mixture of at least an insulating matrix phase and a self-switching voltage activated phase, forming a film from the mixture, and generating pores within the film.

Abstract: A microporous separator film for electrochemical cells and a method of making such films is disclosed. The microporous separator film includes an intimate mixture of an electrically insulating matrix phase and a self-switching voltage activated conductive phase, wherein the voltage activated conductive phase provides a plurality of conductive paths from a first face of the microporous separator film to a second face of the microporous separator film. The method for making the composite microporous separator film includes the steps of forming an intimate mixture of at least an insulating matrix phase and a self-switching voltage activated phase, forming a film from the mixture, and generating pores within the film.

Abstract: A high throughput combinatorial screening method and apparatus for the evaluation of electrochemical materials using a single voltage source (2) is disclosed wherein temperature changes arising from the application of an electrical load to a cell array (1) are used to evaluate the relative electrochemical efficiency of the materials comprising the array. The apparatus may include an array of electrochemical cells (1) that are connected to each other in parallel or in series, an electronic load (2) for applying a voltage or current to the electrochemical cells (1), and a device (3), external to the cells, for monitoring the relative temperature of each cell when the load is applied.