Patents Assigned to FASTCAP SYSTEMS CORPORATION
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Patent number: 12183510Abstract: An electric double layer capacitor (EDLC) is disclosed including: a first electrode including a first current collector and first plurality of carbon nanotubes (CNTs) disposed substantially directly upon the first current collector; a second electrode comprising a second current collector and second plurality of CNTs disposed substantially directly upon the second current collector; and an electrolyte disposed between and in contact with (e.g., wetting) the first and second electrodes. In some embodiments, the EDLC is configured to have a capacitive frequency window comprising about 1 Hz to about 50 Hz.Type: GrantFiled: March 7, 2022Date of Patent: December 31, 2024Assignee: FASTCAP SYSTEMS CORPORATIONInventor: Nicolo Brambilla
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Patent number: 12165806Abstract: An ultracapacitor that includes an energy storage cell immersed in an advanced electrolyte system and disposed within a hermetically sealed housing, the cell electrically coupled to a positive contact and a negative contact, wherein the ultracapacitor is configured to output electrical energy within a temperature range between about ?40 degrees Celsius to about 210 degrees Celsius. Methods of fabrication and use are provided.Type: GrantFiled: September 18, 2023Date of Patent: December 10, 2024Assignee: FastCAP Systems CorporationInventors: Fabrizio Martini, Riccardo Signorelli, John J. Cooley, Christopher John Sibbald Deane, James Epstein, Padmanaban Sasthan Kuttipillai, Lindsay A. Wilhelmus
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Patent number: 12165808Abstract: An energy storage apparatus suitable for mounting on a printed circuit board using a solder reflow process is disclosed. In some embodiments, the apparatus includes: a sealed housing body (e.g., a lower body with a lid attached thereto) including a positive internal contact and a negative internal contact (e.g., metallic contact pads) disposed within the body and each respectively in electrical communication with a positive external contact and a negative external contact. Each of the external contacts provide electrical communication to the exterior of the body, and may be disposed on an external surface of the body. An electric double layer capacitor (EDLC) (also referred to herein as an “ultracapacitor” or “supercapacitor”) energy storage cell is disposed within a cavity in the body including a stack of alternating electrode layers and electrically insulating separator layers. An electrolyte is disposed within the cavity and wets the electrode layers.Type: GrantFiled: May 3, 2023Date of Patent: December 10, 2024Assignee: FASTCAP SYSTEMS CORPORATIONInventors: Nicolo Michele Brambilla, Joseph K. Lane, John Hyde, Wyatt Andree, Susheel M.J. Kalabathula
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Patent number: 12071847Abstract: In one aspect, an electromagnetic (EM) telemetry device is disclosed including an EM telemetry circuit capable of transmitting a pulsed high power EM telemetry signal, wherein the high power EM telemetry signal has a peak or average pulse power of about 20 W to about 2000 W.Type: GrantFiled: April 22, 2022Date of Patent: August 27, 2024Assignee: FASTCAP SYSTEMS CORPORATIONInventors: John J. Cooley, Riccardo Signorelli, Morris Green, Joseph K. Lane, Dan Stiurca
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Patent number: 11942271Abstract: Disclosed herein is electrode comprising a current collector comprising a conductor layer having at least a first surface; and elongated metal carbide nanostructures extending from the first surface; and a carbonaceous energy storage media disposed on the first surface and in contact with the elongated metal carbide nanostructures. Disclosed herein too is an ultracapacitor comprising at least one electrode comprising a current collector comprising a conductor layer having at least a first surface; and elongated metal carbide nanostructures extending from the first surface; and a carbonaceous energy storage media disposed on the first surface and in contact with the elongated metal carbide nanostructures.Type: GrantFiled: April 25, 2023Date of Patent: March 26, 2024Assignee: FASTCAP SYSTEMS CORPORATIONInventors: Nicolo Michele Brambilla, Fabrizio Martini
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Patent number: 11901123Abstract: Disclosed herein is a method for fabricating an ultracapacitor, the method comprising disposing an energy storage cell comprising energy storage media within a housing; and constructing the ultracapacitor to operate within a temperature range between about 80 degrees Celsius to about 210 degrees Celsius.Type: GrantFiled: September 20, 2022Date of Patent: February 13, 2024Assignee: FASTCAP SYSTEMS CORPORATIONInventors: Riccardo Signorelli, John J. Cooley, Christopher John Sibbald Deane, James Epstein, Padmanaban Sasthan Kuttipillai, Fabrizio Martini, Lindsay A. Wilhelmus
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Patent number: 11848449Abstract: An electrode active layer is disclosed that includes a network of high aspect ratio carbon elements (e.g., carbon nanotubes, carbon nanotube bundles, graphene flakes, or the like) that provides a highly electrically conductive scaffold that entangles or enmeshes the active material, thereby supporting the layer. A surface treatment can be applied to the high aspect ratio carbon elements to promote adhesion to the active material and any underlying electrode layers improving the overall cohesion and mechanical stability of the active layer. This surface treatment forms only a thin (in some cases even monomolecular) layer on the network, leaving the large void spaces that are free of any bulk binder material and so may instead be filled with active material. The resulting active layer may be formed with excellent mechanical stability even at large thickness and high active material mass loading.Type: GrantFiled: May 10, 2021Date of Patent: December 19, 2023Assignee: FASTCAP SYSTEMS CORPORATIONInventors: Nicolo Brambilla, Jin Yan, Ki T. Park, Ting Du, Xujie Chen, Wanjun Ben Cao
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Patent number: 11776765Abstract: An ultracapacitor that includes an energy storage cell immersed in an advanced electrolyte system and disposed within a hermetically sealed housing, the cell electrically coupled to a positive contact and a negative contact, wherein the ultracapacitor is configured to output electrical energy within a temperature range between about ?40 degrees Celsius to about 210 degrees Celsius. Methods of fabrication and use are provided.Type: GrantFiled: January 24, 2022Date of Patent: October 3, 2023Assignee: FASTCAP SYSTEMS CORPORATIONInventors: Fabrizio Martini, Riccardo Signorelli, John J. Cooley, Christopher John Sibbald Deane, James Epstein, Padmanaban Sasthan Kuttipillai, Lindsay A. Wilhelmus
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Patent number: 11756745Abstract: A solid state polymer electrolyte is disclosed for use in an ultracapacitor. The electrolyte includes an ionic liquid and a polymer and may include other additives, wherein an ultracapacitor that utilizes the solid state electrolyte is configured to output electrical energy at temperatures between about ?40° C. and about 250° C. or more.Type: GrantFiled: September 17, 2021Date of Patent: September 12, 2023Assignee: FASTCAP SYSTEMS CORPORATIONInventors: Nicolò Michele Brambilla, Fabrizio Martini
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Patent number: 11697979Abstract: A power system adapted for supplying power in a high temperature environment is disclosed. The power system includes a rechargeable energy storage that is operable in a temperature range of between about seventy degrees Celsius and about two hundred and fifty degrees Celsius coupled to a circuit for at least one of supplying power from the energy storage and charging the energy storage; wherein the energy storage is configured to store between about one one hundredth (0.01) of a joule and about one hundred megajoules of energy, and to provide peak power of between about one one hundredth (0.01) of a watt and about one hundred megawatts, for at least two charge-discharge cycles. Methods of use and fabrication are provided. Embodiments of additional features of the power supply are included.Type: GrantFiled: August 10, 2021Date of Patent: July 11, 2023Assignee: FASTCAP SYSTEMS CORPORATIONInventors: John J. Cooley, Riccardo Signorelli, Morris Green, Padmanaban Sasthan Kuttipillai, Christopher John Sibbald Deane, Lindsay A. Wilhelmus
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Patent number: 11697978Abstract: A downhole power system includes an energy storage adapted to operate at high temperatures, and a modular signal interface device that serves to control the energy storage component as well as offer a means of data logging at high temperatures. The controller is fabricated from pre-assembled components that may be selected for various combinations to provide desired functionality. The energy storage may include at least one ultracapacitor.Type: GrantFiled: August 2, 2019Date of Patent: July 11, 2023Assignee: FASTCAP SYSTEMS CORPORATIONInventors: Riccardo Signorelli, John J. Cooley
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Patent number: 11676775Abstract: An energy storage apparatus suitable for mounting on a printed circuit board using a solder reflow process is disclosed. In some embodiments, the apparatus includes: a sealed housing body (e.g., a lower body with a lid attached thereto) including a positive internal contact and a negative internal contact (e.g., metallic contact pads) disposed within the body and each respectively in electrical communication with a positive external contact and a negative external contact. Each of the external contacts provide electrical communication to the exterior of the body, and may be disposed on an external surface of the body. An electric double layer capacitor (EDLC) (also referred to herein as an “ultracapacitor” or “supercapacitor”) energy storage cell is disposed within a cavity in the body including a stack of alternating electrode layers and electrically insulating separator layers. An electrolyte is disposed within the cavity and wets the electrode layers.Type: GrantFiled: October 21, 2021Date of Patent: June 13, 2023Assignee: FASTCAP SYSTEMS CORPORATIONInventors: Nicolo Michele Brambilla, Joseph K. Lane, John Hyde, Wyatt Andree, Susheel M. J. Kalabathula
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Patent number: 11664173Abstract: Disclosed herein is electrode comprising a current collector comprising a conductor layer having at least a first surface; and elongated metal carbide nanostructures extending from the first surface; and a carbonaceous energy storage media disposed on the first surface and in contact with the elongated metal carbide nanostructures. Disclosed herein too is an ultracapacitor comprising at least one electrode comprising a current collector comprising a conductor layer having at least a first surface; and elongated metal carbide nanostructures extending from the first surface; and a carbonaceous energy storage media disposed on the first surface and in contact with the elongated metal carbide nanostructures.Type: GrantFiled: January 5, 2021Date of Patent: May 30, 2023Assignee: FASTCAP SYSTEMS CORPORATIONInventors: Nicolo Michele Brambilla, Fabrizio Martini
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Patent number: 11557765Abstract: An electrode active layer is disclosed that includes a network of high aspect ratio carbon elements (e.g., carbon nanotubes, carbon nanotube bundles, graphene flakes, or the like) that provides a highly electrically conductive scaffold that entangles or enmeshes the active material, thereby supporting the layer. A surface treatment can be applied to the high aspect ratio carbon elements to promote adhesion to the active material and any underlying electrode layers improving the overall cohesion and mechanical stability of the active layer. This surface treatment forms only a thin (in some cases even monomolecular) layer on the network, leaving the large void spaces that are free of any bulk binder material and so may instead be filled with active material. The resulting active layer may be formed with excellent mechanical stability even at large thickness and high active material mass loading.Type: GrantFiled: December 7, 2020Date of Patent: January 17, 2023Assignee: FASTCAP SYSTEMS CORPORATIONInventors: Nicolo Brambilla, Jin Yan, Ki T. Park, Ting Du, Xujie Chen, Wanjun Ben Cao
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Patent number: 11512562Abstract: A logging system and method for operating a logging system are typically used in a wellbore. The logging system may include a logging instrument including a rechargeable energy storage and logging electronics, and a cable configured to trickle charge the rechargeable energy storage. The rechargeable energy storage may include an ultracapacitor. The rechargeable energy storage may be trickle charged through the cable from a remote power source.Type: GrantFiled: November 10, 2020Date of Patent: November 29, 2022Assignee: FASTCAP SYSTEMS CORPORATIONInventors: John J. Cooley, Riccardo Signorelli, Morris Green, Ira M. Turner, Jenna McGrath, Padmanaban Sasthan Kuttipillai
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Patent number: 11488787Abstract: An ultracapacitor that includes an energy storage cell immersed in an electrolyte and disposed within an hermetically sealed housing, the cell electrically coupled to a positive contact and a negative contact, wherein the ultracapacitor has a gel or polymer based electrolyte and is configured to output electrical energy at temperatures between about ?40° C. and about 250° C. Methods of fabrication and use are provided.Type: GrantFiled: December 22, 2020Date of Patent: November 1, 2022Assignee: FASTCAP SYSTEMS CORPORATIONInventor: Nicolo Brambilla
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Patent number: 11482384Abstract: An ultracapacitor that includes an energy storage cell immersed in an electrolyte and disposed within an hermetically sealed housing, the cell electrically coupled to a positive contact and a negative contact, wherein the ultracapacitor is configured to output electrical energy within a temperature range between about 80 degrees Celsius to about 210 degrees Celsius. Methods of fabrication and use are provided.Type: GrantFiled: May 12, 2020Date of Patent: October 25, 2022Assignee: FASTCAP SYSTEMS CORPORATIONInventors: Riccardo Signorelli, John J. Cooley, Christopher John Sibbald Deane, James Epstein, Padmanaban Sasthan Kuttipillai, Fabrizio Martini, Lindsay A. Wilhelmus
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Patent number: 11450488Abstract: An apparatus is disclosed that includes an active storage layer including: a network of carbon nanotubes defining void spaces; and a carbonaceous material located in the void spaces and bound by the network of carbon nanotubes. In some cases, the active layer provides energy storage, e.g., in an ultracapacitor device.Type: GrantFiled: May 31, 2019Date of Patent: September 20, 2022Assignee: FASTCAP SYSTEMS CORPORATIONInventors: Nicolò Michele Brambilla, Fabrizio Martini, Daniel Rich
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Patent number: 11441855Abstract: A thermal interface material is disclosed. The material includes: a sheet extending between a first major surface and a second major surface, the sheet including: a base material; and a filler material embedded in the base material. The base material may include anisotropically oriented thermally conductive elements. In some embodiments, the thermally conductive elements are preferentially oriented along a primary direction from the first major surface towards the second major surface to promote thermal conduction though the sheet along the primary direction. In some embodiments, the base material is substantially free of silicone. In some embodiments, the thermal conductivity of the sheet along the primary direction is at least 20 W/mK, 30 W/mK, 40 W/mK, 50 W/mK, 60 W/mK, 70 W/mK, 80 W/mK, 90 W/mK, 100 W/mK, or more.Type: GrantFiled: August 19, 2021Date of Patent: September 13, 2022Assignee: FASTCAP SYSTEMS CORPORATIONInventors: Yong Joon Lee, William J. Scimeca, Nicolo Brambilla, Daniel Rich
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Patent number: 11410820Abstract: An apparatus is disclosed that includes an active storage layer including: a network of carbon nanotubes defining void spaces; and a carbonaceous material located in the void spaces and bound by the network of carbon nanotubes. In some cases, the active layer provides energy storage, e.g., in an ultracapacitor device.Type: GrantFiled: May 31, 2019Date of Patent: August 9, 2022Assignee: FASTCAP SYSTEMS CORPORATIONInventors: Nicolò Michele Brambilla, Fabrizio Martini, Daniel Rich