Abstract: An exhaust system includes an exhaust duct having an internal surface defining an exhaust gas passage extending along an axis, at least one sensor opening in the exhaust duct that is configured to receive an exhaust gas sensor, and a sensor housing positioned within the exhaust gas passage. The sensor housing has a wall that extends at least partially around the at least one sensor opening. The wall has an inner wall surface defining an internal volume and includes at least one outlet opening. At least one tube is in fluid communication with the internal volume and extends from a first end, which is open to an inlet of the internal volume, to a second end that is distal from the first end. The at least one tube includes a plurality of inlet apertures.

Abstract: A mixer for a vehicle exhaust system, according to an exemplary aspect of the present disclosure includes, among other things, a mixer outer shell defining an internal cavity configured to receive engine exhaust gases, the mixer outer shell having a first end and a second end opposite the first end. A baffle is associated with one of the first and second ends. The baffle comprises a body that includes at least one sensor area formed within the body.

Abstract: An exhaust system includes a first aftertreatment substrate configured to receive exhaust gases from an engine and a second aftertreatment substrate downstream of the first aftertreatment substrate, wherein the first aftertreatment substrate is smaller than the second aftertreatment substrate. A bypass valve is configured to direct exhaust gas through the first aftertreatment substrate prior to entering the second aftertreatment substrate when an exhaust gas temperature is below a predetermined temperature and is configured to allow exhaust gas to bypass the first aftertreatment substrate and enter the second aftertreatment substrate when the exhaust gas temperature is above the predetermined temperature.

Abstract: An injection assembly for a vehicle exhaust system includes a housing defining a fluid cavity, a doser mounted to the housing and configured to inject a fluid into the fluid cavity, and a valve to control flow of the fluid. The valve is moveable between an open position and a closed position. A resilient member is configured with a biasing force to bias the valve to the closed position. The biasing force is overcome when fluid is heated downstream of the valve and exceeds a predetermined pressure level to allow backflow into the fluid cavity.

Abstract: An automotive exhaust aftertreatment system includes a doser. The doser includes a doser body and a valve system that opens to discharge a reagent into exhaust gas. The doser includes a heater to heat the reagent prior to releasing the reagent into the exhaust gas.

Abstract: A vehicle exhaust system includes a mixer assembly for a vehicle exhaust system. The mixer assembly includes a mixer housing that defines an internal cavity and which includes at least one injection opening. A manifold is positioned within the internal cavity at the injection opening. A primary injector is configured to inject fluid through the injection opening and into the internal cavity, and at least one secondary injector, which is separate from the primary injector, is configured to inject fluid into the internal cavity when operating temperatures fall below a predetermined level.

Abstract: A vehicle exhaust system includes an injector assembly having an injector mount configured to mount an injector to an exhaust component. The injector mount includes a spray opening surrounding a spray axis. An injector housing extends from an inlet end that receives exhaust gases to an outlet end. The inlet end defines a planar area that is transverse to the spray axis. A spray protector extends axially from the injector mount to break the planar area. A vehicle exhaust component assembly comprising a mixer with the injector assembly and a method for injecting a fluid into an exhaust component using the injector assembly are also disclosed.

Abstract: An exhaust aftertreatment system for use with an over-the-road vehicle is disclosed. The exhaust aftertreatment system includes a flash-boil doser mounted to an exhaust conduit and a catalyst coupled to the exhaust conduit. The flash-boil doser configured to inject heated and pressurized reducing agent into an exhaust passageway defined by the exhaust conduit for distribution throughout exhaust gases passed through the exhaust conduit. The catalyst configured to react the reducing agent with the nitrous oxide in the flow of exhaust gases to provide treated exhaust gases with a reduced nitrous oxide amount.

Abstract: An exhaust system includes an exhaust duct having an internal surface defining an exhaust gas passage extending along an axis. At least one sensor opening is in the exhaust duct and is configured to receive an exhaust gas sensor. A wall is positioned within the exhaust gas passage to extend at least partially around the at least one sensor opening. The wall has an inner wall surface defining an internal volume. An inlet pipe ring is in fluid communication with the internal volume, and the inlet pipe ring extends from a first end open to the internal volume to a second end this is also in fluid communication with the internal volume. The inlet pipe ring includes a plurality of inlet apertures.

Abstract: A method of making a shock tower assembly includes forming a bracket from continuous fiber reinforced thermoplastic, where the bracket has a load bearing portion and an overmolded portion. The method further includes placing the bracket in an injection tool, injecting a polymer composite material into the injection tool to surround the and overmolded portion of the bracket, and removing a finished component from the injection tool, wherein the finished component comprises the load bearing portion of the bracket extending outwardly from the finished component and the overmolded portion of the bracket that is surrounded by the polymer composite material.

Abstract: An automotive exhaust aftertreatment system includes a reagent mixer. The reagent mixer includes a mixer body and doser that injects a reagent into the mixer body. The reagent mixer mixes an exhaust gases and the reagent prior to the exhaust gases being discharged from the reagent mixer.

Abstract: An exhaust aftertreatment system for use with over-the-road vehicle is disclosed. The exhaust aftertreatment system includes a reducing agent mixer with a mixing can and a flash-boil doser configured to inject heated and pressurized reducing agent into the mixing can for distribution throughout exhaust gases passed through the mixing can.

Abstract: A valve assembly for a vehicle exhaust system includes at least one pipe enclosing an exhaust gas flow path, the pipe defining a central axis, and at least one flexible flap positioned within the exhaust gas flowpath. The at least one flexible flap has one fixed edge held fixed to the pipe and extends to a distal edge that is free to bend in response to an increase in exhaust gas flow pressure to provide a variable restriction to flow through the pipe that varies in response to a pressure difference upstream and downstream of the at least one flexible flap.

Abstract: A vehicle exhaust system includes a hot end having one or more hot end exhaust components that treat emissions generated by an engine and a cold end that includes at least one cold end component that attenuates noise. At least one acoustic volume is in parallel or serial to the hot end to further attenuate noise.

Abstract: An exhaust component assembly includes a housing defining an internal passage for engine exhaust gas, at least one exhaust gas aftertreatment component within the internal passage, and at least one heater to heat the engine exhaust gas. The heater comprises a helical-shaped element with a surface that spirals about an axis for a predetermined length.

Abstract: A vehicle exhaust system includes an injector assembly having a cone positioned adjacent to an injector mount and which extends from an upstream inlet end to a downstream outlet end. Engine exhaust gas and injected spray enter the inlet end of the cone to mix with each other prior to exiting the cone via the outlet end. The cone has a narrowing body portion located downstream of the inlet end to accelerate flow during mixing. A vehicle exhaust component assembly comprising a mixer with the injector assembly and a method for injecting a fluid into an exhaust component using the injector assembly are also disclosed.

Abstract: An exhaust aftertreatment system for use with an over-the-road vehicle is disclosed. The exhaust aftertreatment system includes a flash-boil doser mounted to an exhaust conduit and a catalyst coupled to the exhaust conduit. The flash-boil doser configured to inject heated and pressurized reducing agent into an exhaust passageway defined by the exhaust conduit for distribution throughout exhaust gases passed through the exhaust conduit. The catalyst configured to react the reducing agent with the nitrous oxide in the flow of exhaust gases to provide treated exhaust gases with a reduced nitrous oxide amount.

Abstract: A vehicle exhaust system includes an exhaust component having an inner wall to define an internal cavity that provides an engine exhaust gas flow path from an inlet to an outlet. An injector is configured to spray a fluid into the internal cavity to mix with engine exhaust gas. An inlet baffle is mounted to the exhaust component adjacent the inlet and includes at least one scoop having a scoop length that is greater than a scoop width. The scoop includes a scoop opening that directs engine exhaust gas toward the inner wall of the internal cavity at a location that is upstream of spray injected by the injector.

Abstract: A vehicle exhaust system includes an exhaust gas aftertreatment component and an exhaust duct positioned downstream of the exhaust gas aftertreatment component. The exhaust duct defines an internal cavity and a mixer is positioned within the internal cavity. A sensor is configured to sample exhaust gas downstream of the mixer.

Abstract: An exhaust aftertreatment system for use with an over-the-road vehicle is disclosed. The exhaust aftertreatment system includes a flash-boil doser mounted to an exhaust conduit and a catalyst coupled to the exhaust conduit. The flash-boil doser configured to inject heated and pressurized reducing agent into an exhaust passageway defined by the exhaust conduit for distribution throughout exhaust gases passed through the exhaust conduit. The catalyst configured to react the reducing agent with the nitrous oxide in the flow of exhaust gases to provide treated exhaust gases with a reduced nitrous oxide amount.