Abstract: A vehicle interior panel and method of manufacturing a vehicle interior panel for use over an airbag. The vehicle interior panel includes a substrate having an airbag door with one or more t-shaped stiffening ribs embedded in the airbag door. The t-shaped stiffening ribs help increase the rigidity of the airbag door, which can help improve deployment performance of the airbag. The t-shaped stiffening ribs may be co-molded or insert molded with the substrate.

Abstract: A cupholder assembly for storing waste in a vehicle. The cupholder assembly includes a cup compartment having a cup supporting surface configured to support a cup stored in the cup compartment. The cup supporting surface includes an opening area which provides access to a storage compartment for waste. The storage compartment is slidably stowable beneath the cup compartment. The storage compartment can include a waste bag attachment mechanism for convenient storage and removal of waste. The cupholder assembly may be integrated with a vehicle center console.

Abstract: A bushing for a foam mix-head includes an injection port wall surrounding a vestigial area for foam accumulation, a substrate opening transition segment configured to be situated with an opening of a substrate, a seal housing, and a seal seated in a seal seat of the seal housing. The seal helps prevent leakage during a foaming operation, such as when manufacturing a vehicle interior panel having a foam layer between a skin layer and a substrate.

Abstract: A fixation leg for a vehicle interior panel includes an impact energy absorption region having one or more partial or complete perforations. Each one of the perforations may be formed by laser ablating material from the fixation leg at the impact energy absorption region. The impact energy absorption region is weakened due to the partial or complete perforations such that upon impact with the vehicle interior panel, the fixation leg can break and absorb some of the impact energy. In one embodiment, the fixation leg attaches a substrate of a vehicle instrument panel to a structural crossmember.

Abstract: A vehicle interior panel includes a seal between a substrate and an airbag chute and around an opening in the substrate through which the airbag chute is installed. The seal prevents a foam layer from extending into the opening when the foam layer is being molded. The seal is attached to the airbag chute prior to assembly with the substrate and is made from a material that is more flexible than the airbag chute material. The seal can be attached to the airbag chute in a two-shot molding process and spaced from the perimeter of the airbag chute along its back side. During molding of the foam layer, foam expansion pressure acts to improve the function of the seal as a foam barrier.

Abstract: An interior part for a vehicle is formed by core-back expansion molding. The interior part includes a foamed plastic body formed by injecting a foamable plastic resin into a mold and separating the mold portions of the mold to allow foaming expansion of the foamable plastic resin. An edge portion of the foamed plastic body includes a projecting freeze section and a core-back expansion radius located adjacent to the projecting freeze section. The projecting freeze section is formed in a freeze seal area of the mold adjacent a parting line to help prevent excessive flashing of material at the parting line during separation.

Abstract: A vehicle interior panel includes a capacitive touch panel with a control surface that can assume different contours. The capacitive touch panel includes a conductive layer beneath the control surface that is sufficiently flexible to maintain electrical continuity when the touch panel changes shape. The conductive layer can be formed from carbon nanobuds or other fullerenes to enable such flexibility, while also providing optical transparency. Pushers situated behind the touch panel extend and retract to stretch the touch panel and allow it to morph from one shape to another.

Abstract: A vehicle includes a compartment mounted to a frame of the vehicle. The compartment includes a box coupled to a vehicle in a fixed position relative to the vehicle and a latch system coupled to the glove to allow a user access to the box. The latch system includes a shape-memory alloy wire and a spring that are used during actuation of the latch system.

Abstract: A deployable working surface is provided for use in a reconfigurable passenger cabin of a personal automotive vehicle. The vehicle includes a first seat that can rotate to an inwardly-rotated position. The working surface is provided by a panel that is mounted on a second seat for movement between a stowed position and a working position. This movement includes vertical movement and rotational movement about a vertical axis. When the panel is in the working position, the working surface extends in a radial direction that is perpendicular to the direction the first seat is facing when in the rotated position and is positioned higher that an occupant seating surface of the first seat and in front of a backrest of the first seat.

Abstract: A vehicle includes a compartment mounted to a frame of the vehicle. The compartment includes a box coupled to a vehicle in a fixed position relative to the vehicle and a latch system coupled to the glove to allow a user access to the box. The latch system includes a continuous loop of material including at least a portion that is made from shape-memory alloy wire.

Abstract: A vehicle includes a compartment mounted to a frame of the vehicle. The compartment includes a box coupled to a vehicle in a fixed position relative to the vehicle and a latch system coupled to the glove to allow a user access to the box. The latch system includes a shape-memory alloy wire guided by a pulley during actuation of the latch system.

Abstract: A vehicle interior panel includes pieces held together by a snap joint formed when a protrusion of the outer piece is received by a receptacle of the inner piece. The receptacle is formed by a pair of walls extending from a back side of the inner piece, and the protrusion is received between the pair of walls. Oppositely facing bulges engage with oppositely facing grooves to form the joint. Sidewalls of the bulges also engage with angled sidewalls of the opposite piece to form a robust interlocking joint in which multiple pairs of opposing surfaces are engaged with each other to prevent relative movement of the inner and outer pieces in multiple directions. The features that form the snap joint can be molded as integral parts of the pieces being held together without the need for separate clips or fasteners.

Abstract: A vehicle floor mat for a passenger foot well or a cargo area of an automotive vehicle comprising a mat body, first and second cavities formed in the mat body, and first and second barriers respectively configured for receipt within the first and second cavities when the first and second barriers are horizontally oriented in a stored position. The first and second barriers can be moved from the stored position to an extended position, wherein the first and second barriers are vertically oriented and extend at least partially above a top surface of the mat body. In the extended position, opposing surfaces of the first and second barriers together define a confined region therebetween in which a package can be contained during transportation thereof.

Abstract: A vehicle seat with a seat bottom and backrest is configured for movement between a forward-facing position and an inwardly-rotated position in a reconfigurable vehicle passenger cabin. The movement includes rotation about a vertical axis located along an inboard side of the seat and a rear side of the seat bottom. The vertical axis can be located within an inboard quarter of the seat, rearward of an occupant seating surface of the seat bottom, forward or rearward of a rear side of a bottom end of the backrest, and various combinations of these locations. In addition to providing a seat occupant with additional freedom of movement within the passenger cabin, the inwardly-rotated position of the seat can also provide a safer condition for the seat occupant with respect to structural portions of the vehicle body.

Abstract: An upholstery layer of a vehicle interior panel includes an airbag tear seam formed as a plurality of blind cuts arranged along a tear seam pattern. Each one of the blind cuts is formed by laser material removal at a plurality of locations along the pattern. Laser energy is delivered to the upholstery layer in a series of ultra-short pulses to form the blind cuts, which are formed in the upholstery layer while separate from a substrate of the panel. This technique is particularly useful with leather upholstery materials, in which non-visible airbag tear seams have been proven difficult to form.

Abstract: A vehicle interior panel includes an engraved image at a decorative side of the panel. The image is produced by selectively removing a film layer from a compression molding to expose an underlying surface of a substrate layer in a desired pattern. The substrate layer is formed from a composite material including natural fibers. A laser beam is configured to remove the film layer and to cauterize the natural fibers along the pattern. The cauterization has an anti-aging effect on the natural fibers by increasing color stability and water resistance of the exposed composite material.

Abstract: A vehicle floor mat for a passenger foot well or a cargo area of an automotive vehicle comprising a mat body and first and second barriers mounted to the mat body. The first and second barriers are moveable between a stowed position, in which the first and second barriers are at least partially received within the mat body, and a deployed position, in which the first and second barriers extend away from the mat body. Each of the first and second barriers comprises a support arm housed within a boot. When the first and second barriers are in the deployed position, opposing surfaces of the first and second barriers together define a confined region therebetween in which a package can be contained during transportation thereof.

Abstract: Interior panels for motor vehicles and methods for making such interior panels are provided. In one example, an interior panel includes a substrate and a cover skin that overlies the substrate. The cover skin has a tear seam configured as a double wave pattern including a first score line wave pattern and a second score line wave pattern that are substantially in phase. The first and second score line wave patterns each have an amplitude of from about 1.3 to about 1.7 mm and a period of from about 8 to about 10 mm.

Abstract: Slide assemblies for motor vehicles are provided. In one example, a slide assembly for a motor vehicle includes a first member and a second member that is slidingly coupled with the first member. A first leaf spring device is disposed between the first and second members for facilitating relative sliding movement between the first and second members. The first leaf spring device includes a raised contact portion that slidingly interfaces with one of the first and second members during the relative sliding movement.

Abstract: A personal automotive vehicle includes a seat and a moveable door panel in an interior of the passenger cabin, both of which are moveable between a forward and a rearward position. The moveable door panel is configured for movement such that a longitudinal position of the door panel with respect to the seat can be maintained with corresponding seat movement. The moveable door panel can help provide a perception to a seat occupant that they are properly positioned within the passenger cabin, even at an extreme rearward seat position.