Patents Assigned to FCA US LLC
  • Patent number: 12384233
    Abstract: An electrified powertrain that generates and transfers drive torque to a driveline of an electrified vehicle is provided. The electrified powertrain includes an electric drive module (EDM), and a controller. The EDM includes a first electric motor having a first output drivingly coupled to a first output shaft that drives a first drive wheel; a second electric motor having a second output selectively coupled to a second output shaft; and a clutch. The first output is coupled to the first output shaft through a differential. The second output is coupled to the second output shaft through the differential. The clutch moves between a first position that decouples the second electric motor from the second output shaft; and a second position that couples the second electric motor to the second output shaft.
    Type: Grant
    Filed: August 29, 2024
    Date of Patent: August 12, 2025
    Assignee: FCA US LLC
    Inventors: Gregory Mordukhovich, Marco Vassallo
  • Patent number: 12378937
    Abstract: A pre-ignition prevention system for a turbulent jet ignition (TJI) engine having dual spark plugs includes an ion sensing system and a controller configured to receive the ion sense signal from the ion sensing system, detect, using the ion sense signal, a misfire event where a firing of a first spark plug fails to completely combust a fuel/air pre-charge in a pre-chamber of a cylinder of the TJI engine, in response to detecting the misfire event, detect, using the ion sense signal, an exhaust stroke heat release event after a firing of the second spark plug indicative of a remaining portion of a primary fuel/air charge in the main chamber and, in response to detecting the exhaust stroke heat release event, adjust fueling for at least one subsequent combustion cycle to prevent pre-ignition of the remaining portion of the primary fuel/air charge in the main chamber.
    Type: Grant
    Filed: August 19, 2024
    Date of Patent: August 5, 2025
    Assignee: FCA US LLC
    Inventors: Michael S McMeekin, William P Attard
  • Patent number: 12378923
    Abstract: A control system and method for operating a gasoline engine comprising a turbocharger having a compressor and a turbine is provided. The system includes a throttle, vanes on the turbine, at least one cam, and a controller. The controller controls a transition into vane braking and is configured to: command the throttle to move to the closed position; command the vanes to the open position; determine whether additional negative torque is required; activate vane braking based on the determination that additional negative torque is required; command the vanes to the closed position; command the at least one cam to a maximum volumetric efficiency position; determine whether the at least one cam is at a maximum volumetric efficiency position; and command the throttle to the open position based on the determination that the at least one cam is at the maximum volumetric efficiency position.
    Type: Grant
    Filed: September 13, 2024
    Date of Patent: August 5, 2025
    Assignee: FCA US LLC
    Inventors: Bindal Patel, Joseph Falcon, William P Attard
  • Patent number: 12377856
    Abstract: A control method for an electrified powertrain of an electrified vehicle having a first electric motor before a transmission and a second electric motor after the transmission includes receiving, by a control system and from a set of sensors, a set of operating parameters of the electrified powertrain, each operating parameter of the set of operating parameters relating to a torque split between the first and second electric motors, determining, by the control system, first and second optimal torque splits between the first and second electric motors for a transmission shift event by solving a torque split optimization problem based on the set of operating parameters, and controlling, by the control system, the first and second electric motors based on the first optimal torque split followed by the second optimal torque split relative to the transmission shift event.
    Type: Grant
    Filed: April 3, 2024
    Date of Patent: August 5, 2025
    Assignee: FCA US LLC
    Inventors: Zachary L Tuller, McKenzie Walsh, Nadirsh Patel
  • Patent number: 12377782
    Abstract: An exhaust sound enhancement (ESE) system for a vehicle without an internal combustion engine includes one or more speakers, an amplifier configured to generate and play sounds on the one or more speakers, and a tuned exhaust assembly with a housing configured to resonate, amplify and inter-modulate the sounds from the one or more speakers to mimic exhaust sounds that would be produced by a predetermined internal combustion engine.
    Type: Grant
    Filed: November 7, 2022
    Date of Patent: August 5, 2025
    Assignee: FCA US LLC
    Inventors: Jeffrey Orzechowski, Brooke Bowen, Bradley R Gieske, Brandon Sims, Rustyn Robinson, Divya Myneni, Lora Vedder
  • Patent number: 12370901
    Abstract: A flat towing technique for an electrified vehicle includes in response to a request for and during a flat towing operation, monitoring at least a back electromotive force (EMF) generated by an electric motor of the electrified powertrain, performing field weakening control of the electric motor such that the back EMF generated by the electric motor during the flat towing operation maintains a high voltage bus that powers the electric motor at a target voltage level, selectively isolating a high voltage battery system of the electrified powertrain from the high voltage bus based on a desired capacity of the high voltage battery system, and adjusting the target voltage level for the high voltage bus based on respective lower limits for electric motor speed and high voltage bus voltage and when the high voltage battery system is isolated from the high voltage bus.
    Type: Grant
    Filed: July 24, 2023
    Date of Patent: July 29, 2025
    Assignee: FCA US LLC
    Inventors: Benjamin M Abraham, Mitchell Johnston
  • Patent number: 12370931
    Abstract: Energy management techniques for heating or cooling a surface of a component of a vehicle comprise determining a heating lag time indicative of a lag time for a surface element of the vehicle component to heat to a first target temperature in response to a power on-off or power off-on modulation of a heat transfer component, determining a cooling lag time indicative of a lag time for the surface element to cool to a second target temperature in response to a power on-off or power off-on modulation of the heat transfer component, and controlling power-on and power-off times of the heat transfer component based on the determined heating and cooling lag times so as to not require a temperature sensor for feedback-based temperature control.
    Type: Grant
    Filed: February 9, 2023
    Date of Patent: July 29, 2025
    Assignee: FCA US LLC
    Inventors: Mark J Duty, Daniel R King, Shantanu Ajankar, Yugandhara P Joshi
  • Patent number: 12370996
    Abstract: A feedforward control method for an electrified powertrain including a torque transfer device arranged between an electric motor and a transmission includes monitoring a set of operating parameters of the electrified powertrain, determining a desired input speed for the torque transfer device based on the set of operating parameters, determining a desired input torque for the torque transfer device based on a characteristics model or map of the torque transfer device and the desired input speed, performing an observer-based determination of a final feedforward torque for the torque transfer device based on the desired input speed, the desired input torque, a filtered actuator achieved torque for the electric motor, and minimum and maximum torque limits for the transmission, and controlling the electric motor based on the final feedforward torque for the torque transfer device.
    Type: Grant
    Filed: September 17, 2024
    Date of Patent: July 29, 2025
    Assignee: FCA US LLC
    Inventors: Nadirsh D Patel, Abdulquadri Oluwatobi Banuso, Hangxing Sha, Krishna Reddy Madireddy, Indrasen Karogal
  • Patent number: 12371046
    Abstract: In at least some implementations, a method of displaying objects to assist a driver in conditions providing low visibility, includes determining existence of low visibility through a windshield of a vehicle, determining objects present within a predefined area ahead of the vehicle; and displaying one or more graphics in view of a driver of the vehicle, where the one or more graphics are positioned in the view of the driver so that each graphic is indicative of the location of a separate one of the objects determined to be present within the field of view.
    Type: Grant
    Filed: December 20, 2023
    Date of Patent: July 29, 2025
    Assignee: FCA US LLC
    Inventor: Azard Mohammed Shaik
  • Patent number: 12370953
    Abstract: In at least some implementations, a movable step for a vehicle includes a base having an upper surface and a mount adapted to be coupled to a vehicle and defining an axis of rotation of the base that is perpendicular to the upper surface of the base. The base rotates about the axis of rotation between an extended position and a retracted position. A retainer has a first position in which the retainer overlaps the base in a path of rotation of the base to prevent rotation of the base from the retracted position to the extended position, and the retainer has a second position in which the retainer does not overlap the base in the path of rotation of the base so that the base is rotatable from the retracted position to the extended position wherein the upper surface is exposed for use as a step.
    Type: Grant
    Filed: November 21, 2022
    Date of Patent: July 29, 2025
    Assignee: FCA US LLC
    Inventors: Travis D Bechtel, Richard T Stuedemann, Stacey L Berger
  • Patent number: 12372105
    Abstract: An air intake duct configured to provide intake air to a first component and a second component. The duct includes a first conduit that provides the intake air to the first component and a second conduit that provides the intake air to the second component, wherein an air direction feature in the form of an elongated ridge is formed in the air intake duct at an intersection between the first conduit and the second conduit, and the air direction feature is located and oriented in the air intake duct to control an amount of the intake air that is permitted to enter each of the first conduit and the second conduit, and to control a swirl direction of the intake air as the intake air travels over elongated ridge and enters each of the first conduit and the second conduit.
    Type: Grant
    Filed: September 28, 2023
    Date of Patent: July 29, 2025
    Assignee: FCA US LLC
    Inventors: Nicholas O Kaltsounis, Marius Neagu
  • Patent number: 12366214
    Abstract: A control system for controlling fuel delivery to an internal combustion engine (ICE) based on oil diluted by fuel in a crankcase of the ICE includes a fuel injector and a controller. The controller is configured to determine a modeled evaporation rate of unburned fuel in the crankcase; compare the modeled evaporation rate of unburned fuel to a threshold; and communicate a fuel delivery signal indicative of an injector fuel mass target to the fuel injector to compensate the fuel injected based on the modeled evaporation rate of the unburned fuel in the crankcase exceeding the threshold.
    Type: Grant
    Filed: April 2, 2024
    Date of Patent: July 22, 2025
    Assignee: FCA US LLC
    Inventors: Nicholas Firsich, David Pedro, William B Attard
  • Patent number: 12365285
    Abstract: An assembly for a vehicle includes first and second interior trim components with a gap or seam between them, and first and second lighting assemblies. The first lighting assembly includes a first light source and a first light receptacle into which light is emitted from the first light source and from which light is emitted onto the first interior trim component. The second lighting assembly includes a second light source and a second light receptacle into which light is emitted from the second light source and from which light is emitted onto the second interior trim component. The first light receptacle overlaps the second light receptacle and light from one or both of the first light receptacle and the second light receptacle is emitted onto the first interior trim component, the gap and the second interior trim component.
    Type: Grant
    Filed: June 17, 2024
    Date of Patent: July 22, 2025
    Assignee: FCA US LLC
    Inventors: Matthew R Kappel, Fernando M Garza Villarreal
  • Patent number: 12366268
    Abstract: A method of controlling an actuator for a drivetrain disconnect assembly includes actuating a solenoid to achieve multiple phases of movement, where the movement may be controlled differently in the different phases. The method includes actuating a solenoid of an actuator to drive a first clutch member along an axis and relative to a second clutch member between a first position, a second position, a third position and a fourth position. Movement of the first clutch member between the second position and the third position is at a faster rate than is the movement of the first clutch member: a) between the first position and the second position; and b) between the third position and the fourth position.
    Type: Grant
    Filed: February 29, 2024
    Date of Patent: July 22, 2025
    Assignee: FCA US LLC
    Inventors: Chengyi Xu, Rama Rohit Varma Sagi, Nadirsh D Patel, Krishna Chaitanya Reddy Madireddy
  • Patent number: 12367093
    Abstract: Software security techniques for a vehicle include defining a plurality of waypoints within the plurality of operations of a software executed by a control system of the vehicle and defining a plurality of operations, applying Gödel numbering to the software by (i) assigning a unique integer to each of the plurality of waypoints and (ii) assigning a unique prime number to each sequential operation of the plurality of operations, calculating a Gödel number for an executed sequence of the plurality of operations, comparing the calculated Gödel number to a set of acceptable Gödel numbers corresponding to a set of acceptable sequences for executing the plurality of operations, and when the calculated Gödel number does not match any of the set of acceptable Gödel numbers, controlling, by the control system, a vehicle sub-system according to a remedial or corrective action.
    Type: Grant
    Filed: October 6, 2023
    Date of Patent: July 22, 2025
    Assignee: FCA US LLC
    Inventor: William R Mayhew
  • Patent number: 12359707
    Abstract: An electric drive module for an electrified vehicle includes first and second electric motors, first and second reduction assemblies and a driveline. The first electric motor has a first rotatable output. The second electric motor has a second rotatable output. The first electric motor has a lower output capacity than the second electric motor. The first reduction assembly is driven by the first rotatable output and includes a first reduction output that is coupled to the second electric motor. The second reduction assembly is driven by the second rotatable output of the second electric motor. The first reduction assembly and the second reduction assembly cooperate to provide a combined first effective reduction ratio driven by the first rotatable output and wherein the second reduction assembly provides a second effective reduction ratio driven by the second rotatable output, the first effective reduction ratio being higher than the second first effective reduction ratio.
    Type: Grant
    Filed: April 30, 2024
    Date of Patent: July 15, 2025
    Assignee: FCA US LLC
    Inventors: Pradeep R Attibele, Sandeep Makam, Mark A Levine, Tejinder Singh
  • Patent number: 12358431
    Abstract: A stowable ladder for a vehicle includes a base, a support, at least one step and a retainer. The base may be rotatably coupled to the vehicle, the support is coupled to the base at a first pivot, and at least one step is coupled to the support. The support is movable about the first pivot so that the ladder can be arranged in a folded position and an unfolded position. The retainer selectively prevents and permits rotation of the base from a stowed position to an extended position.
    Type: Grant
    Filed: February 1, 2023
    Date of Patent: July 15, 2025
    Assignee: FCA US LLC
    Inventors: Travis D Bechtel, Richard T Stuedemann, Stacey L Berger
  • Patent number: 12358511
    Abstract: A launch control system for a vehicle having a torque generating system to generate and transfer drive torque to a transmission includes a driver interface configured to display information to and receive input from a driver of the vehicle. A controller is in signal communication with the driver interface, the torque generating system, and the transmission. The controller is configured to (i) display, via the driver interface, a torque reduction request for a gear shift of the transmission, (ii) receive, from the driver via the driver interface, a driver selected torque reduction request for the gear shift, and (iii) perform the driver selected torque reduction request at the torque generating system during the gear shift.
    Type: Grant
    Filed: July 31, 2023
    Date of Patent: July 15, 2025
    Assignee: FCA US LLC
    Inventors: Corey A Allard, Javed A Dada, Oscar Munoz
  • Patent number: 12358345
    Abstract: A cooling system for an electric vehicle that includes a cooling system loop including a refrigerant, a compressor, and a heat exchanger. The cooling system loop includes a plurality of sub-loops configured to receive the refrigerant after the refrigerant exits the heat exchanger, wherein the sub-loops include a component to be cooled by the refrigerant.
    Type: Grant
    Filed: March 21, 2023
    Date of Patent: July 15, 2025
    Assignee: FCA US LLC
    Inventors: Michael J Wiland, Matthew T Bartlett, Daniel E Hornback
  • Patent number: 12359716
    Abstract: A thermal management system for an electric drive module (EDM) in an electric vehicle is provided. The system includes a motor housing, a gearbox housing, a sump and a baffle. The motor housing has an electric motor. The gearbox housing houses gears that receive an input from the electric motor and transfer the drive torque to the driveline. The sump collectively comprises a first sump and a second sump. The first sump is defined by first walls of the motor housing. The second sump is defined by second walls of the gearbox housing. The baffle is disposed in the sump. Rotation of a transfer gear causes oil disposed in the second sump to be urged from the second sump, along the baffle and to the first sump effectively reducing an oil level in the gearbox housing and thereby reducing drag losses in the gearbox housing.
    Type: Grant
    Filed: March 4, 2024
    Date of Patent: July 15, 2025
    Assignee: FCA US LLC
    Inventor: Thomas E Braford, Jr.