Abstract: An electrical connector assembly including a housing, electrical contact terminals, a hood and a filter member. The housing is sized and shaped to be plugged into an electrical connector socket of an initiator of a gas generator. A first one of the terminals has a wire connection section and a female connection section. The hood surrounds the female connection section of the first terminal. The hood is a stamped and rolled sheet metal member which has a general tube shape. The filter member is connected to the first terminal for providing electromagnetic induction suppression. The filter member can be on a filter assembly having a multi-capacitor chip attached to a spring lead frame.

Abstract: An improved pickup cap may be provided with a surface area configuration that imparts a more even temperature distribution across the ball grid array during reflow. The pickup cap, when connected to the electrical connector, may cover the sides of the electrical connector, but not cover the central portion of the electrical connector. Such a configuration of pickup cap surface areas may provide a more even temperature distribution across the grid of solder balls during reflow of the solder balls.

Abstract: A receptacle comprises a receptacle housing having a body, a plug interface portion extending therefrom, and a contact support member with pivot areas formed therein for urging contacts disposed in the housing into alignment. A receptacle further comprises a shielding shell having cantilevered beams formed therein. The shielding shell has a projection extending therefrom for contacting a latch arm extending from the receptacle housing. A shielding gasket is disposed around the shielding shell and has overlapping rows of beams extending therefrom. The shielding gasket also has a projection extending therefrom that is situated in a channel formed in a latch arm. The latch arm is formed as part of a latch plate comprising a latch bar, two latch arms, and at least one projection for contacting ground.

Abstract: Disclosed herein are a method and an apparatus for providing a high efficiency seal in an electrical connector. The seal provides an impediment to the passage of fluid at one end of the electrical connector to the environment at the other end of the electrical connector. The electrical connector may be incorporated into an over-mold that contains other components. The electrical connector achieves the highly efficient seal through a combination of a dual torturous path design, incorporation of melt ribs, and may further involve the technique of impregnation.

Abstract: An electrical connector that includes first and second linear arrays of electrical contacts is disclosed. The first linear array is arranged in a first pattern of signal contacts and ground contacts. The second linear array is arranged in a second pattern of signal contacts and ground contacts that is different from the first pattern. The signal contacts define differential signal pairs. The signal contacts in the first linear array are elongated along a direction along which the first linear array extends.

Abstract: Preferred embodiments of electrical connectors include a plurality of electrically-conductive contacts each having a lead portion, a plurality of solder balls each attached to the lead portion of a respective one of the contacts, and a housing having plurality of pedestals that each receive the lead portion of a respective one of the contacts.

Abstract: An electrical contact for a ball grid array connector is disclosed for providing improved solder ball connection with a substrate. The contacts may be compressed, enabling solder balls of the connector to abut with the substrate prior to reflow. During reflow, the compression may be relieved by the contact extending further into the solder ball, returning the contact to an uncompressed state.

Abstract: A connector press provides for learning a specified connector pressed position, adjusting a force based threshold, and simultaneously pressing multiple connector types into a circuit board. The force based threshold may be adjusted via a slider bar on a user interface. The specified pressed position may be learned by measuring and storing a position or force value, upon the user causing the press to press the connector into a circuit board. A total force based threshold may be determined in order to simultaneously press multiple connector types. The total force based threshold may be based upon quantities and pressing forces of each of the connectors types. Further, the press may provide near capacity pressing force, even with an asymmetrical load, by including linear guides.

Abstract: An electrical conductor splice for connecting at least two electrical conductors. The splice includes a connector shell having a generally elongate open first lateral side; and two wedges adapted to be located in the shell at longitudinally spaced positions from each other inside opposite ends of the shell. Each wedge has a first side with a conductor contact surface and an opposite second side with a shell contact surface. The shell includes a conductor contact section for contacting the conductors. The conductor contact section is adapted to receive two of the conductors into the shell from opposite directions in generally coaxially aligned positions.

Abstract: Electrical connectors and contacts for transmitting power are provided. One power contact embodiment includes a first plate that defines a first non-deflecting beam and a first deflectable beam, and a second plate that defines a second non-deflecting beam and a second deflectable beam. The first and second plates are positioned beside one another to form the power contact.

Abstract: A preferred embodiment of a connector system includes a first electrical connector for mounting on a first substrate. The first electrical connector has a housing, and a contact mounted on the housing. The connector system also includes a second electrical connector for mounting on a second substrate. The second electrical connector includes a housing having a projection formed thereon, and a contact mounted on the housing. The second electrical connector is capable of mating with the first electrical connector so that the contact of the first electrical connector electrically contacts the contact of the second electrical connector and the projection contacts the first substrate so that at least a portion of the weight of the second electrical connector and the second substrate is transmitted to the first substrate by way of the projection.

Abstract: An electrical terminal including a conductor connection section, a mating terminal connection section, a deflectable latch, and a deflectable anti-snag ramp. The latch is adapted to latch with an electrical connector housing when the terminal is fully inserted into the electrical connector housing. The deflectable anti-snag ramp is located generally behind the deflectable latch. The deflectable anti-snag ramp is located directly behind a latching edge of the deflectable latch when the deflectable anti-snag ramp is not deflected by the electrical connector housing.

Abstract: An electrical connector having a leadframe assembly and a connector housing is disclosed. The leadframe may include a lead frame and an electrical contact extending at least partially through the lead frame. The connector housing contains the leadframe assembly in each of one or more directions and also allows the leadframe assembly to move relative to the housing in the each direction. After the connector is mounted to a substrate, such as a printed circuit board, the housing is free to move in at least one direction relative to the leadframe assemblies. The connector may also include a contact receiving wafer having a face that at least partially defines an aperture that extends therethrough. A terminal portion of the contact may extend at least partially into the aperture. The faces that define the aperture contain the terminal portion of the contact in each of a plurality of directions and also allows the terminal portion of the contact to move in each direction.

Abstract: Methods for setting contact height in an electrical connector are disclosed. Each of a plurality of electrical contacts may be seated in a connector housing such that each contact has a respective initial height relative to the housing. At least one of the contacts is pressed on such that, after the pressing, each of the contacts has approximately the same height relative to the connector housing. The pressing may bend the at least one contact at least until it has set. Before the pressing, the initial contact heights have a first tolerance. After the pressing the pressed contact heights have a second tolerance that is smaller than the first tolerance. The pressing operation bends the contacts to a point that exceeds the yielding limit of the contact material, and may deform the contacts such that the several contacts have about the same contact height relative to the connector housing.

Abstract: A preferred embodiment of an electrical connector includes a housing, a wafer positioned adjacent the housing and being movable in relation to the housing, a first contact extending through the housing, a first fusible element mounted on an end of the first contact for securing the first contact to the housing and to a first location on a substrate, a second contact extending through the housing and the wafer and being movable in relation to the housing, and a second fusible element mounted on an end of the second contact for securing the second contact to a second location on the substrate so that the second contact can deflect substantially independent of the housing and the first contact in response to relative movement between the housing and the second location on the substrate.

Abstract: An electrical connector including electrical contacts, a first housing member and a second housing member. The first housing member has contact receiving areas. The electrical contacts are located in the contact receiving areas. The second housing member is connected to the first housing member and comprises a mating electrical connector latch comprising a latch surface at a front end of the latch and a lever arm extending reward from the front end of the latch. The lever arm is adapted to pivot on top of a portion of the second housing member.

Abstract: A system for making up wiring harnesses includes a base harness having a set of flexible multi-conductor cables and a set of supplementary wiring harnesses adapted to connect in a particular location of said base harness. The connection area does not have a multi-conductor replaceable connector to the base harness, so that the cost of unused connectors is not incurred. Each supplementary wiring harness connects to a reserved location. The reserved locations may be shared between mutually exclusive options.

Abstract: A retention member aligns and stabilizes one or more insert molded lead assemblies (IMLAs) in an electrical connector. The retention member provides for alignment and stability in the x-, y-, and z-directions. Such a retention member may be in connection with a right angle header connector. The retention member provides stability by maintaining the true positioning of the terminal ends of the contacts. The retention member is expandable in length, and may be sized and shaped to fit a single header assembly or multiple position configurations.

Abstract: Electrical connectors capable of being mounted on circuit substrates by BGA techniques are disclosed. Also, disclosed is a method of manufacturing such connectors. There is at least one recess on the exterior side of the connector elements. A conductive contact extends from adjacent the interior side into the recess on the exterior side of the housing. A controlled volume of solder paste is introduced into the recess. A fusible conductive element, in the form of solder balls is positioned in the recess. The connector is subjected to a reflow process to fuse the solder ball to the portions of the contact extending into said recess. Contacts are secured in the insulative housing of the connector by deformable sections that minimize stress imposed on the central portions of the contacts to promote uniformity of solder volume.

Abstract: An electrical connector that includes a linear array of electrical blade contacts is disclosed. Each contact may have a free-ended mating portion that extends from a mate surface of a dielectric base. The first linear array may include a first signal contact, a second signal contact positioned adjacent to the first signal contact and forming a differential signal pair therewith, and a ground contact positioned adjacent to the second signal contact. The first signal contact, the second signal contact, and the ground contact may each be elongated in a direction along the linear array.