Patents Assigned to FCI USA LLC
  • Patent number: 12272917
    Abstract: An I/O connector assembly configured for making a cabled connection to an interior portion of a printed circuit board for at least some signals passing through the I/O connector. The I/O connector assembly may be assembled by mounting a cage to a printed circuit board. A receptacle connector, including cables extending from a rear of the connector, may be inserted through an opening in the top or rear of the cage. The receptacle connector may be positioned in the cage by at least one retention member on the cage. A plug, mating to the receptacle connector, also may be positioned by a retention member on the cage. Positioning both the plug and receptacle relative to the cage reduces the tolerance stackup of the assembly and enables the connectors to be designed with shorter wipe length, which enables higher frequency operation.
    Type: Grant
    Filed: June 30, 2023
    Date of Patent: April 8, 2025
    Assignee: FCI USA LLC
    Inventors: Jordan Winey, Arkady Y. Zerebilov, Michael Scholeno, Jeremy Shober
  • Patent number: 12244045
    Abstract: High speed waveguide-based data communication systems are disclosed. Such systems may include separable electrical connectors, forming signal propagation paths between electronic assemblies with one or more waveguides.
    Type: Grant
    Filed: October 25, 2023
    Date of Patent: March 4, 2025
    Assignee: FCI USA LLC
    Inventors: Stephen B. Smith, Madhumitha Rengarajan, Kapil Sharma
  • Patent number: 12237616
    Abstract: An electrical interconnection system with an adapter mounted in an opening within a connector interface of a panel of an electronic enclosure is described. A sealing member may be used to prevent passage of foreign matter, such as liquid, gas or dust particles into the enclosure and into the mating region between the adapter and a mating plug connector. The sealing member may comprise a base and a sidewall configured to wrap around an outer border of the adapter. The sealing member may be configured to form a first sealing interface with the panel, and a second sealing interface with the plug connector. The first and second sealing interfaces may be orthogonal to each other. The sealing member may be made of an elastic material.
    Type: Grant
    Filed: July 14, 2023
    Date of Patent: February 25, 2025
    Assignee: FCI USA LLC
    Inventors: Koen Maddens, Thierry Goossens, Mithun Hormese Paul
  • Patent number: 12230908
    Abstract: In various embodiments, compact connector designs may be provided that have reduced board pitch (e.g., 1.80 mm, 1.50 mm, 1.27 mm, etc.), but are still capable of accommodating large electrical conductors (e.g., 1.4 mm, 1.1 mm, 0.9 mm, etc.). In this manner, PCB footprint may be reduced (e.g., by 50% when a staggered connector configuration is used), while adequate current carrying capacity may be maintained (e.g., 2 A, 3 A, 4 A, etc.). Additionally, or alternatively, one or more other advantages may be achieved, such as ruggedness (e.g., vibration endurance), error proofing, configuration flexibility, ease of manufacturing, ease of assembly, and/or lowered costs.
    Type: Grant
    Filed: November 28, 2023
    Date of Patent: February 18, 2025
    Assignee: FCI USA LLC
    Inventors: Aymeric Soudy, Cyril Jeune
  • Patent number: 12218450
    Abstract: To support a large current, a circuit board may be a hybrid card, with a signal portion formed using a conventional PCB manufacturing techniques and a power portion formed with one or more blades mechanically coupled to the signal portion. The blade (s) may be metal plates. The hybrid card may be usable with a hybrid edge connector that includes an insulative housing with a slot lined with signal terminals, in a signal portion, and power terminals in a power portion. The power terminals may be made with multiple layers, with each layer formed into one or more fingers. Each finger may be configured to make contact with an edge of a blade inserted in the slot such that each terminal has multiple contact points to the blade and can carry a large current. The slot in the connector housing may have different widths in the signal and power portions and the center lines of those portions may be offset with respect to each other.
    Type: Grant
    Filed: July 12, 2019
    Date of Patent: February 4, 2025
    Assignee: FCI USA LLC
    Inventors: Charles Copper, Rupert Fry, Jr., Rongzhe Guo, Clarence Randall Fry, Chao Zou
  • Publication number: 20250015528
    Abstract: A power terminal includes first and second conductive sheets. The first conductive sheet includes a first joining portion, first fingers extending from the first joining portion, and a first mounting portion extending from the first joining portion and configured to mount to a substrate. The first fingers have hooked ends connected to the first joining portion by first beams. The second conductive sheet includes a second joining portion, second fingers extending from the second joining portion, and a second mounting portion extending from the second joining portion and configured to mount to the substrate. The two second fingers have curved ends connected to the second joining portion by second beams. The hooked ends and the curved ends include contact surfaces configured to contact a same side of a card. At least one of the first and second mounting portions includes at least two mounting tails.
    Type: Application
    Filed: May 10, 2024
    Publication date: January 9, 2025
    Applicant: FCI USA LLC
    Inventors: Rongzhe Guo, Clarence Randall Fry, Chao Zou
  • Patent number: 12176637
    Abstract: A connector that enables electronic assemblies to be efficiently configured for any of multiple power requirements. The connector may have a mating interface, which may mate with a power supply, a mounting interface for attaching the connector to a PCB and a power tap off interface. The power tap off interface may enable distribution of a portion of the power received through the mating interface to remote locations on the PCB. The connector may be assembled with conductive element subassemblies, enabling efficient configuration of the connector with conductive elements with and without mating contact portion for power tap off. Each subassembly may include a member to which other members with mating contact portions and/or tails for a mounting interface are attached.
    Type: Grant
    Filed: February 7, 2022
    Date of Patent: December 24, 2024
    Assignee: FCI USA LLC
    Inventors: Christopher S. Gieski, Clarence Randall Fry, Steven E. Pressel
  • Patent number: 12149027
    Abstract: Embodiments disclosed herein relate to a high frequency connector system with reduced stub lengths that provide improved performance at high frequencies. A first connector includes a plurality of mating contacts designed to electrically connect to a second plurality of mating contacts associated with a second connector. The first connector includes one or more elastic members such that when the second connector is mated to the first connector, the one or more elastic members are compressed between the first and second connectors. The first and second plurality of contacts overlap by a first distance when initially mated, but when the connectors are released, the first elastic member biases the second connector away from the first connector such that the first and second plurality of contacts overlap by a second distance smaller than the first distance.
    Type: Grant
    Filed: October 17, 2022
    Date of Patent: November 19, 2024
    Assignee: FCI USA LLC
    Inventor: Jordan Winey
  • Publication number: 20240372302
    Abstract: Electrical connectors for very high speed signals, including signals at or above 112 Gbps. Effectiveness of shielding along the signal paths through the mating electrical connectors may be enhanced through the use of one or more techniques, including enabling two-sided shielding, connections between shield members and between shield members and grounded structures of printed circuit boards to which the connectors are mounted, and selective positioning of lossy material. Such techniques may be simply and reliably implemented in high density connector using one or more techniques. An electrical connector may include core members held by a housing together with leadframe assemblies attached to the core members. The core members may include features that would be difficult to mold in a housing and may include both shields and lossy materials in locations that would be difficult to incorporate in a leadframe assembly.
    Type: Application
    Filed: July 11, 2024
    Publication date: November 7, 2024
    Applicant: FCI USA LLC
    Inventors: Douglas M. Johnescu, Gregory A. Hull, Mark E. Lauermann, Scott Martin, Jason John Ellison, Jan De Geest, Charles Copper, Mark R. Gray, William Tanis, Steven E. Minich
  • Publication number: 20240332867
    Abstract: Electrical connectors for very high speed signals at frequencies to support high data rates, including at or above 112 Gbps. A connector includes lead assemblies, each of which includes conductors held by an assembly housing, and shielding members disposed on opposite sides of the assembly housing. Each conductor has a mating end and a mounting end opposite the mating end. The shielding members have tabs disposed on the mating ends of ground conductors from the opposite sides. The tabs on the opposite sides can be welded to respective ground conductors simultaneously. The tabs are connected to bodies of respective shielding members by beams separated by slots. The slots are sized to both provide tolerances for welding and to reduce crosstalk further. The shielding members alternatively or additionally can have tabs disposed on the mounting ends of the ground conductors from the opposite sides.
    Type: Application
    Filed: March 27, 2024
    Publication date: October 3, 2024
    Applicant: FCI USA LLC
    Inventors: Steven Anthony Blasko, III, Benjamin Reed Staudt, Mark E. Lauermann, Steven E. Minich, Mark R. Gray, William Tanis
  • Publication number: 20240332866
    Abstract: Electrical connectors for very high speed signals at frequencies to support high data rates, including at or above 112 Gbps. A connector includes lead assemblies, each of which includes conductors held by an assembly housing, and shielding members disposed on opposite sides of the assembly housing. Each conductor has a mating end and a mounting end opposite the mating end. The shielding members have tabs disposed on the mating ends of ground conductors from the opposite sides. The tabs on the opposite sides can be welded to respective ground conductors simultaneously. The tabs are connected to bodies of respective shielding members by beams separated by slots. The slots are sized to both provide tolerances for welding and to reduce crosstalk further. The shielding members alternatively or additionally can have tabs disposed on the mounting ends of the ground conductors from the opposite sides.
    Type: Application
    Filed: March 27, 2024
    Publication date: October 3, 2024
    Applicant: FCI USA LLC
    Inventors: Steven Anthony Blasko, III, Benjamin Reed Staudt, Mark E. Lauermann, Steven E. Minich, Mark R. Gray, William Tanis
  • Patent number: 12074398
    Abstract: Electrical connectors for very high speed signals, including signals at or above 112 Gbps. Effectiveness of shielding along the signal paths through the mating electrical connectors may be enhanced through the use of one or more techniques, including enabling two-sided shielding, connections between shield members and between shield members and grounded structures of printed circuit boards to which the connectors are mounted, and selective positioning of lossy material. Such techniques may be simply and reliably implemented in high density connector using one or more techniques. An electrical connector may include core members held by a housing together with leadframe assemblies attached to the core members. The core members may include features that would be difficult to mold in a housing and may include both shields and lossy materials in locations that would be difficult to incorporate in a leadframe assembly.
    Type: Grant
    Filed: September 12, 2023
    Date of Patent: August 27, 2024
    Assignee: FCI USA LLC
    Inventors: Douglas M. Johnescu, Gregory A. Hull, Mark E. Lauermann, Scott Martin, Jason John Ellison, Jan De Geest, Charles Copper, Mark R. Gray, William Tanis, Steven E. Minich
  • Publication number: 20240258723
    Abstract: An I/O connector assembly configured for making a cabled connection to an interior portion of a printed circuit board for signals passing through the connector. The assembly may include a receptacle connector, a cage and cables, terminated to conductive elements of the terminal subassemblies, extending through the cage to the midboard. The terminal subassemblies may have first type conductive elements configured for mounting to the printed circuit board and second type conductive elements configured for terminating cables. Features may be included for precise positioning of the receptacle connector formed with the terminal subassemblies relative to the cage such that connector to connector variation in the positioning of the contact portions of the conductive elements in the terminal subassembly is provided. A mating plug may be designed with low wipe, which improves high frequency performance of the mated connector system.
    Type: Application
    Filed: April 15, 2024
    Publication date: August 1, 2024
    Applicant: FCI USA LLC
    Inventors: Arkady Y. Zerebilov, R. Brad Brubaker
  • Patent number: 12009613
    Abstract: A power terminal includes first and second conductive sheets. The first conductive sheet includes a first joining portion, first fingers extending from the first joining portion, and a first mounting portion extending from the first joining portion and configured to mount to a substrate. The first fingers have hooked ends connected to the first joining portion by first beams. The second conductive sheet includes a second joining portion, second fingers extending from the second joining portion, and a second mounting portion extending from the second joining portion and configured to mount to the substrate. The two second fingers have curved ends connected to the second joining portion by second beams. The hooked ends and the curved ends include contact surfaces configured to contact a same side of a card. At least one of the first and second mounting portions includes at least two mounting tails.
    Type: Grant
    Filed: April 7, 2023
    Date of Patent: June 11, 2024
    Assignee: FCI USA LLC
    Inventors: Rongzhe Guo, Clarence Randall Fry, Chao Zou
  • Patent number: 12003063
    Abstract: An electrical connector including a housing and electrical conductor plating. The housing includes a first member and a second member. The first member is made of plastic and forms at least one first contact receiving channel therein. The second member is attached around the first member, and the first and second members form at least one second contact receiving channel therebetween. The electrical conductor plating is on the first member. The electrical conductor plating includes at least one first section along the at least one first contact receiving channel and at least one second section along an exterior side of the first member at the at least one second contact receiving channel. The first and second sections of the electrical conductor plating are electrically separate from one another.
    Type: Grant
    Filed: March 6, 2023
    Date of Patent: June 4, 2024
    Assignee: FCI USA LLC
    Inventor: Charles Copper
  • Publication number: 20240170881
    Abstract: In various embodiments, compact connector designs may be provided that have reduced board pitch (e.g., 1.80 mm, 1.50 mm, 1.27 mm, etc.), but are still capable of accommodating large electrical conductors (e.g., 1.4 mm, 1.1 mm, 0.9 mm, etc.). In this manner, PCB footprint may be reduced (e.g., by 50% when a staggered connector configuration is used), while adequate current carrying capacity may be maintained (e.g., 2 A, 3 A, 4 A, etc.). Additionally, or alternatively, one or more other advantages may be achieved, such as ruggedness (e.g., vibration endurance), error proofing, configuration flexibility, ease of manufacturing, ease of assembly, and/or lowered costs.
    Type: Application
    Filed: November 28, 2023
    Publication date: May 23, 2024
    Applicant: FCI USA LLC
    Inventors: Aymeric Soudy, Cyril Jeune, Amaud Hyppias
  • Patent number: 11984678
    Abstract: An I/O connector assembly configured for making a cabled connection to an interior portion of a printed circuit board for signals passing through the connector. The assembly may include a receptacle connector, a cage and cables, terminated to conductive elements of the terminal subassemblies, extending through the cage to the midboard. The terminal subassemblies may have first type conductive elements configured for mounting to the printed circuit board and second type conductive elements configured for terminating cables. Features may be included for precise positioning of the receptacle connector formed with the terminal subassemblies relative to the cage such that connector to connector variation in the positioning of the contact portions of the conductive elements in the terminal subassembly is provided. A mating plug may be designed with low wipe, which improves high frequency performance of the mated connector system.
    Type: Grant
    Filed: April 19, 2023
    Date of Patent: May 14, 2024
    Assignee: FCI USA LLC
    Inventors: Arkady Y. Zerebilov, R. Brad Brubaker
  • Publication number: 20240097299
    Abstract: High speed waveguide-based data communication systems are disclosed. Such systems may include separable electrical connectors, forming signal propagation paths between electronic assemblies with one or more waveguides.
    Type: Application
    Filed: October 25, 2023
    Publication date: March 21, 2024
    Applicant: FCI USA LLC
    Inventors: Stephen B. Smith, Madhumitha Rengarajan, Kapil Sharma
  • Publication number: 20240014592
    Abstract: An electrical interconnection system with an adapter mounted in an opening within a connector interface of a panel of an electronic enclosure is described. A sealing member may be used to prevent passage of foreign matter, such as liquid, gas or dust particles into the enclosure and into the mating region between the adapter and a mating plug connector. The sealing member may comprise a base and a sidewall configured to wrap around an outer border of the adapter. The sealing member may be configured to form a first sealing interface with the panel, and a second sealing interface with the plug connector. The first and second sealing interfaces may be orthogonal to each other. The sealing member may be made of an elastic material.
    Type: Application
    Filed: July 14, 2023
    Publication date: January 11, 2024
    Applicant: FCI USA LLC
    Inventors: Koen Maddens, Thierry Goossens, Mithun Hormese Paul
  • Patent number: D1013635
    Type: Grant
    Filed: May 20, 2019
    Date of Patent: February 6, 2024
    Assignee: FCI USA LLC
    Inventors: Christopher S. Gieski, Michael Blanchfield, Michael Percherke