Abstract: Magnetic sculptures are formed by placing a ferrofluid in a shaped magnetic field. In response to the field, the ferrofluid forms fanciful sculptures as determined by the magnetic field lines. In one embodiment, a low viscosity and surface tension ferrofluid is used in a sealed housing to prevent the ferrofluid from evaporating. The housing is filled with a nonmagnetic liquid that is immiscible with the ferrofluid and contains a ferrofluid globule. In order to prevent the ferrofluid from wetting the inside surface of the housing and degrading the apparatus, the housing is comprised of a boro-silicate glass and the ferrofluid comprises a fluorocarbon carrier liquid. Magnetic sculptures can be formed by applying an external magnetic field of sufficient strength to the apparatus. In another embodiment, the aforementioned apparatus may contain a small permanent magnetic located within the ferrofluid globule.

Abstract: Ferrofluid coated particles resulting from a ferrofluid materials separation process are washed with a solvent which is the same material as the liquid carrier employed in the ferrofluid. The result is a “dirty” solvent which is a very weak ferrofluid. The dirty solvent is then filtered or centrifuged to remove dust particles and other impurities and then the solvent is recovered by distillation in a distillation unit. The solvent can then be reused in the materials reclamation process. The residue in the distillation unit is surfactant-coated particles of ferrofluid. This residue is mixed with either clean or unprocessed solvent in the right proportion and the slurry is passed through an attritor to convert it to a high grade ferrofluid. The ferrofluid can also be reused in the materials separation process.

Abstract: A solenoid with liquid in the gaps between a moving and stationary element is disclosed that includes a secondary kick-back spring used to overcome the viscosity and surface tension effects of the liquid in the gap during the de-energizing phase of the solenoid action. Various secondary spring designs as well as surface shapes of the butt or plunger ends are possible in order to decrease the contact surface area of the ends of either the moving or stationary elements used in the solenoid and also are also used to decrease the viscosity and surface tension effects of the liquid.

Abstract: Ferrofluid coated particles resulting from a ferrofluid materials separation process are washed with a solvent which is the same material as the liquid carrier employed in the ferrofluid. The result is a "dirty" solvent which is a very weak ferrofluid. The dirty solvent is then filtered or centrifuged to remove dust particles and other impurities and then the solvent is recovered by distillation in a distillation unit. The solvent can then be reused in the materials reclamation process. The residue in the distillation unit is surfactant-coated particles of ferrofluid. This residue is mixed with either clean or unprocessed solvent in the right proportion and the slurry is passed through an attritor to convert it to a high grade ferrofluid. The ferrofluid can also be reused in the materials separation process.

Abstract: A slurry is formed of particles of a non-magnetic oxide of iron (.alpha.-Fe.sub.2 O.sub.3), an oil carrier liquid and a surfactant. The slurry is then processed in an attrition mill where kinetic energy is applied to the slurry to convert the .alpha.-Fe.sub.2 O.sub.3 particles to magnetic iron oxide particles to form an oil-based ferrofluid. In order to increase the saturation magnetization of the resulting ferrofluid, a beneficial agent is brought into contact with the slurry during processing in the attrition mill. The beneficial agent can be a magnetic material, such as elemental iron, or can be water. A ferrofluid can also be formed by creating a powder of surfactant-coated magnetic particles and using an attrition mill to coat the particles with a second surfactant and suspend the coated particles in a carrier liquid.

Abstract: A solenoid includes a ferrofluid in gaps between the moving and stationary elements which ferrofluid reduces noise caused by activating a plunger positioned within the solenoid. A permanent magnet can be included as a solenoid element to increase magnetic field strength within the solenoid to retain the ferrofluid within the solenoid.

Abstract: A ferrofluid manufacturing process applies energy to a nonmagnetic .alpha.-Fe.sub.2 O.sub.3 starting material to render it magnetic and suitable for use in a ferrofluid. The material is placed, together with a solvent and a surfactant, in a commercial attrition mill where the mill action converts the non-magnetic particles to magnetic particles. In order to eliminate a solvent replacement step which is necessary with oil carrier liquids, water is used as the grinding solvent and as the ferrofluid carrier liquid. The resulting water-based ferrofluid has a high saturation magnetization, low viscosity and good colloidal stability. Using the inventive method, a large volume of fluid can inexpensively be synthesized in a short time.

Abstract: A solenoid includes a ferrofluid in gaps between the moving and stationary elements which ferrofluid reduces noise caused by activating a plunger positioned within the solenoid. A permanent magnet can be included as a solenoid element to increase magnetic field strength within the solenoid to retain the ferrofluid within the solenoid. A cushion located between the plunger and a butt toward which it moves also reduces the noise, while the ferrofluid maintains a relatively high solenoid force relative to a solenoid with air gaps.

Abstract: A ferrofluid sensor assembly includes a closed housing containing a movable inductance core material that is isolated from the inner walls of the housing by an isolating material. The isolating material forms a layer between the inductance core material and the walls of the housing to prevent their contact. A detector also is included for detecting the position of the inductance core material within the housing.

Abstract: The pull head of a Czochralski crystal puller is mounted on a frame which is supported independently from the crystal puller receiving chamber. In particular, the pull head is mounted on a rigid frame which is supported by the same surface that supports the melt charge crucible. The pull head thereby can be aligned relative to the rigid frame, rather than to the receiving chamber, and can be accurately aligned with the crucible rotation axis and positioned in order to insure that its rotation axis is vertical. In one embodiment, the pull head is mounted on a plate which engages alignment pins attached to the rigid frame. The alignment pins insure proper alignment of the pull head relative to the frame. When the receiving chamber is raised to allow the crystal to be removed, the plate is engaged by the receiving chamber and lifted off the alignment pins so that the pull head moves with the receiving chamber.

Abstract: A ferrofluid composition comprising a colloidal dispersion of finely divided magnetic particles in a silicone oil carrier in which the surfaces of the magnetic particles are modified with (a) a first surfactant comprising a hydrocarbon having at least one polar group and (b) a second surfactant comprising a silicone oil surfactant having at least one polar group and which is soluble in the silicone oil carrier.

Abstract: An enclosing structure extends into a transition zone of a crystal growing system through which the growing crystal is pulled. One or more independent temperature control devices are secured to the inside surface of the enclosing structure, which control devices sense crystal temperature and supply to, or extract heat from, the crystal so that a carefully-controlled thermal gradient can be established either radially or longitudinally in the crystal. The temperature control devices may include temperature sensors that provide temperature information to a central control device connected to each temperature control device. The enclosing structure may have a hollow wall structure through which a heat exchange fluid, such as water, is passed to extract heat from the transition chamber and crystal. The temperature control apparatus may also be segmented so that each segment can be controlled independently of the remaining segments thereby permitting independent control to be effected at different crystal areas.

Abstract: An on-site fillable ferrofluidic seal comprises a ferrofluidic seal having at least one ferrofluid conducting channel extending through either the magnet, through one of the pole pieces which sandwich the opposing pole ends of the magnet, or through both the magnet and a pole piece. The conducting channel extends to a location where deposited ferrofluid will be drawn to the gaps between the pole pieces and the shaft. In another embodiment a multi-stage seal is filled by displacing the pole piece/magnet assembly axially relative to the shaft so that each pole piece projection falls halfway axially between two shaft projections. The displacement alters the normal magnetic field pattern to create a substantially uniform magnetic field throughout the pole piece/shaft interface region such that ferrofluid can be drawn through the region.

Abstract: Orbital oscillations of the crystal ingot suspended in a cable in a Czochralski crystal puller are damped by mechanically connecting a high-temperature conductor to the ingot and generating a magnetic field in the vicinity of the conductor. The magnetic field induces an eddy current in the conductor when the ingot moves. The eddy current then interacts with the magnetic field to damp motion of the ingot. In one embodiment, the magnetic field generator is moved as the ingot grows to maintain the magnetic field in the vicinity of the conductor. In another embodiment, the strength of the magnetic field is adjusted dependent on the amplitude of the oscillations to conserve power.

Abstract: A ferrofluid sensor assembly includes a permanent magnet which is supported in a hermetically-sealed housing by ferrofluid rings at each end of the magnet. However, the housing is large enough that the ferrofluid rings do not seal the end of the magnet against the walls of the housing. The housing is filled with a non-magnetic liquid that is immiscible with the ferrofluid. The nonmagnetic liquid wets the walls of the housing such that the ferrofluid rides on the thin film of the nonmagnetic liquid. The non-magnetic fluid is selected to have low viscosity, so that the magnet has a fast response time.

Abstract: A liquid level monitoring system, which monitors the level of liquid in a storage tank, includes a differential pressure sensor that uses a magnetic fluid, or ferrofluid, sensing element. The pressure sensor is U-shaped with a first one leg connected, via a first pressure chamber, to a bubbler tube that extends downwardly into the storage tank. The second leg of the U-shaped sensor connects to a second pressure chamber, which applies to the second leg a selected, fixed pressure. The pressure applied to the first leg of the sensor is proportional to the hydrostatic back pressure in the bubbler tube, which varies directly with the level of liquid in the storage tank. Wound around the legs of the pressure sensor are inductance coils. The inductances of these coils change as the ferrofluid sensing element moves within the sensor. Accordingly, the inductances change as the level of liquid in the storage tank varies.

Abstract: A ferrofluidic seal is fitted with a centering ring having an inner edge adapted for engagement with a rotating shaft for centering the seal about the rotating shaft. The centering ring automatically engages the shaft and centers the seal when the seal is fitted onto the shaft. The centering ring is affixed to the housing, and/or magnet and pole module. In one embodiment, the centering ring may be removed after it performs its centering function. In another embodiment, the centering ring is non-removable and remains within the seal permanently. According to this latter embodiment, the centering ring serves the additional purpose of retaining ferrofluid, expelled from the seal during "bursting", within magnetic reach of the seal so as to be re-drawn into the seal, thus extending seal life. Additionally, a ferrofluid retaining ring absent a centering function may be employed.

Abstract: A signal conditioning unit receives index and data signals from a rotary incremental encoder, and attenuates the pulse-to-pulse jitter of the data signal by passing the data signal through an AND gate having at least two of its inputs tied to the data signal to provide a jitter attenuated data signal. Zero-delay jitter riding on the index signal is attenuated by ANDing together the index signal and the jitter attenuated data signal to provide a jitter attenuated index signal. The jitter attenuated index signal is then processed to extend the active state of the signal to match the duration of the active state of the index signal, and thus provide a synthesized jitter attenuated index signal. To account for the propagation/processing delay associated with extending the active duration of the jitter attenuated index signal, the jitter attenuated data signal is delayed to provide the proper timing relationship between the processed jitter and index signals.

Abstract: An on-site fillable ferrofluidic seal comprises a ferrofluidic seal having at least one ferrofluid conducting channel extending through either the magnet, through one of the pole pieces which sandwich the opposing pole ends of the magnet, or through both the magnet and a pole piece. The conducting channel extends to a location where deposited ferrofluid will be drawn to the gaps between the pole pieces and the shaft. In another embodiment a multi-stage seal is filled by displacing the pole piece/magnet assembly axially relative to the shaft so that each pole piece projection falls halfway axially between two shaft projections. The displacement alters the normal magnetic field pattern to create a substantially uniform magnetic field throughout the pole piece/shaft interface region such that ferrofluid can be drawn through the region.

Abstract: Mechanically simple, reliable devices for measuring pressure or detecting pressures above a certain limit are disclosed. A representative device includes a magnet surrounded by one or more bands of a ferrofluid, and which is free to move within a nonmagnetic, generally elongated housing. In operation, the housing is oriented vertically, and the lower aperture exposed to the region of pressure to be sensed. The opposite end, which preferably contains another aperture, is exposed to a reference pressure (ordinarily the atmosphere) that remains isolated from the region of pressure to be sensed. Gravity draws the magnet downward, toward the bottom of the housing, while pressure at the lower aperture tends to force the magnet upward. When the force exerted by the pressure source exceeds the downward force of gravity, the magnet travels upward through the housing; this movement may be detected by an appropriate sensing arrangement, and is used to provide a warning signal or a quantitative pressure measurement.