Abstract: A method for test pressing pellets in a rotary press includes depositing material to be pressed into one of the plurality of receptacles of a die plate. The upper and a lower press punch are moved such that the upper press punch is positioned in an impact area of an upper test pressing tool of a test pressing apparatus of the rotary press. The lower press punch is positioned in an impact area of a lower test pressing tool of the test pressing apparatus. The upper and the lower test pressing tools are advanced towards each other via a test pressing drive of the test pressing apparatus so that the upper press punch and the lower press punch are driven towards each other in the one of the plurality of receptacles by the upper and lower test pressing tools to press the material in the receptacle into a test pellet.

Abstract: A method for evaluating a wear condition of a component of a rotary press includes providing the rotary press which includes the component. Values of at least one of: (i) ejection forces acting on the ejector cam during operation of the rotary press; and (ii) vibration frequencies occurring during operation of the rotary press are measured. The wear condition of the component of the rotary press is evaluated based on the measured value.

Abstract: A device for capacitively measuring a powder fill level in a filling apparatus for a rotary press where the fill apparatus comprises a filling pipe. The device comprises a first measuring electrode positioned on the filling pipe and a reference electrode. A first electrical capacitor is configured to be formed by the reference electrode and the first measuring electrode, wherein an electrical field is configured to be formed between the first measuring electrode and the reference electrode. The first measuring electrode is covered by an electrically conductive protective shielding on a side facing away from the filling pipe and the electrically conductive protective shielding is at a ground potential.

Abstract: A feeding system for feeding a powder material to a moving powder mass includes a moving device structured to move the powder mass along a movement direction and a feeding reservoir that is structured to provide the powder material to be fed to the moving mass. The feeding reservoir includes a plurality of feeding openings dimensioned for feeding the powder material to the moving powder mass. At least some of the plurality of feeding openings being arranged along the movement direction of the moving powder mass.

Abstract: A method for configuring a production process of a rotary press includes storing a plurality of groups of parameter data in a database including a first group comprising component parameter data on components mounted in the rotary press, a second group comprising process parameter data on process parameters during operation of the rotary press, a third group comprising powder parameter data on powder properties of the powdered material to be pressed in the rotary press, and a fourth group comprising tablet parameter data on tablet properties of the tablets to be produced in the rotary press. The production process of the rotary press is configured by defining parameter data from the other of the four groups for specified parameter data from at least two of the four groups according to the correlation of the parameter data saved in the database.

Abstract: A method for assessing the state of a pressing punch of a rotary includes providing the pressing punch having a punch head configured to interact with a pressure apparatus of the rotary press during operation and a punch tip arranged at another end of the punch shaft and configured to press a material in a cavity of a die plate of the rotary press. An image of at least one portion of the pressing punch is recorded using a camera. The recorded image is transmitted to an evaluation apparatus. A state analysis of the at least one portion is performed by the evaluation apparatus using an image processing algorithm. A state of the pressing punch is assessed by the evaluation apparatus based on the state analysis. A warning signal is output when the assessed state of the pressing punch is outside of a permissible range.

Abstract: A system for continuously processing pulverulent products includes at least two system inlets for pulverulent products. A mixer is provided that continuously mixes the pulverulent products received at a mixer inlet into a product mixture that is dispensed at a mixer outlet. A production machine having a filling apparatus continuously processes the product mixture from the mixer outlet into end products dispensed at the machine outlet. A conveyor apparatus conveys the product mixture from the mixer outlet to the machine inlet. The conveyor apparatus includes a first fill level sensor that measures a product mixture fill level in the filling apparatus of the production machine and a second fill level measures a product mixture fill level in a conveyor reservoir. A control apparatus receives measurement data from the first fill level sensor and the second fill level sensor and controls at least one production parameter based on the measurement data.

Abstract: A method of manufacturing a rotary press that assesses a wear state of pressing punches includes structuring the rotor to comprise an upper punch guide for upper pressing punches, a lower punch guide for lower pressing punches, and a die plate defining a plurality of cavities. A filling apparatus is structured to deliver a powder material into the plurality of cavities. A pressure apparatus includes an upper pressure roller that interacts with the upper press punches and a lower pressure roller that interacts with the lower pressing punches. At least one pressing force sensor is structured to measure pressing force progressions during the pressing of the powder material. An evaluation apparatus is structured to perform a state analysis of the measured pressing force progressions and individually assesses the wear state of at least one of the upper pressing punches and the lower pressing punches based on the state analysis.

Abstract: A method for tracking product in an installation in which powdered product is processed into manufactured items is provided. The method comprises introducing the powdered product into the installation through at least one inlet, obtaining measurement data for the powdered product from at least one mass sensor positioned in the at least one inlet, and dividing the measurement data into mass units of equal size. The progression of the mass units is then tracked through the installation using measurement data from at least one other mass sensor in the installation.

Abstract: A tablet press comprises a gate and a control apparatus configured to generate a switching signal. A drive apparatus is configured to move the gate in response to the switching signal received from the control apparatus between a first switching position and at least a second switching position. At least one sensor is configured to generate a detection signal when the gate reaches one of the switching positions. The control apparatus receives the detection signal and is configured to output a switching signal to the drive apparatus to at least partially move the gate back into a home position when there is a switching signal to move the gate out of the home position and there is no detection signal received from the at least one sensor. The control apparatus subsequently outputs a switching signal to again move the gate out of the home position to a target position.

Abstract: A filling apparatus for filling cavities of a rotary press includes a filling chamber defining an inlet opening through which filling material enters the filling chamber and an outlet opening through which filling material exits into the cavities of the rotary press. A conveyor wheel is positioned in the filling chamber and defines a plurality of conveyor pockets structured to receive the filing material. The conveyor wheel is rotatable relative to the filling chamber about an axis of rotation arranged at an angle (?) to a vertical axis. The plurality of conveyor pockets are arranged along a circular path and are rotated along the inlet opening and along the outlet opening when the conveyor wheel is rotated about the axis of rotation. The filling material received in each of the plurality of the plurality of conveyor pockets is conveyed from the inlet opening to the outlet opening.

Abstract: A rotary tablet press comprises a rotor comprising a rotary drive configured to rotate the rotor and a die plate that rotates with the rotor and comprises a plurality of cavities and a plurality of upper and lower punches. A rotational speed governor is configured to drive the rotary drive of the rotor by comparing a measured rotor rotational speed with a target rotational speed value. A pilot control apparatus is configured to provide an additional target torque for driving the rotary drive. The additional target torque is based on values of a pressing force of at least one of the upper and lower punches input into the pilot control apparatus.

Abstract: A method for transferring a sensor of a production apparatus with a sensor assembly positioned in a housing includes connecting at least one of (1) supply lines, and (2) sensor signal lines to a sensor section of the sensor. A first end of a sealing sleeve is sealingly connected to a sealing section of the sensor. A second end of the sealing sleeve is sealingly connected to a sealing container. The sensor with the sealing sleeve are inserted into the sealing container. A first end of the sealing container is sealingly connected to an access opening defined by the housing of the production apparatus. The access opening is opened and the sensor is transferred from the sealing container to an interior of the housing.

Abstract: A system for continuously processing pulverulent products includes at least two system inlets for pulverulent products. A mixer is provided that continuously mixes the pulverulent products received at a mixer inlet into a product mixture that is dispensed at a mixer outlet. A production machine having a filling apparatus continuously processes the product mixture from the mixer outlet into end products dispensed at the machine outlet. A conveyor apparatus conveys the product mixture from the mixer outlet to the machine inlet. The conveyor apparatus includes a first fill level sensor that measures a product mixture fill level in the filling apparatus of the production machine and a second fill level measures a product mixture fill level in a conveyor reservoir. A control apparatus receives measurement data from the first fill level sensor and the second fill level sensor and controls at least one production parameter based on the measurement data.

Abstract: A rotor for a rotary press comprises a die plate, upper punch seats, and lower punch seats configured to be rotationally driven by a rotary drive. An annular discharge channel is configured to be in a fixed position with respect to the die plate and further configured to collect product residue from at least one of the die plate and the lower punch seat. The discharge channel additionally comprises a removal region where the product residue is configured to be removed from the annular discharge channel A catch element is configured to rotate in sync with the die plate and is guided within the annular discharge channel to convey the product residue collected in the annular discharge channel to the removal region.

Abstract: A tablet press comprises a gate that defines a first switching position that feeds tablets into a first tablet outlet and at least a second switching position that feeds tablets into at least one second tablet outlet. The table press further comprises a control apparatus and a drive apparatus. The drive apparatus is configured to be actuated by the control apparatus to move the gate from a home position defined as one of the first switching position and the at least a second switching position into a target position defined as a switching position that is not the home position. The gate is moved from the home switching position at a speed of movement toward the target position such that the speed of movement of the gate is reduced before the target position is reached.

Abstract: A system for continuous processing of powder products includes a first inlet configured to input a first dry powder product, a second inlet configured to input a second dry powder product, and a dry powder mixing device that mixes the first dry powder product together with the second dry powder product to form a product mixture. An outlet dispenses the product mixture from the dry powder mixing device. A production machine is included and has a powder feed frame comprising a feed frame inlet connected to the outlet of the dry powder mixing device. The outlet of the dry powder mixing device is positioned at a lower level than the feed frame inlet. A product conveying device is connected between the outlet of the dry powder mixing device and the feed frame inlet to continuously convey the product mixture from the dry powder mixing device to the feed frame inlet.

Abstract: A feeding and blending apparatus for a system for continuous processing of powder products comprises at least two system inlets for powder products; and at least two feeding and dosing devices arranged in a row. Each of the at least two feeding and dosing devices comprises, an inlet being connected with a system inlet, at least one feeder, at least one actuator configured to operate the at least one feeder, and an outlet being connected with an inlet of the powder blending device. A separation wall is configured to separate a process area from a technical. Process components of the at least two feeding and dosing devices are positioned in the process area and technical components of the feeding and dosing devices are positioned in the technical area. Connections between the at least one actuator and the at least one feeder pass through the separation wall.

Abstract: A powder blender for a system for continuous processing of powder products comprises a horizontal blending tube extending along an axis from a first end to a second end. The horizontal blending tube comprises at least one inlet configured to receive the powder products to be blended, and at least one outlet configured to discharge the powder products after blending. At least two blending devices are positioned in the blending tube and arranged successively along the axis of the blending tube. At least two actuators, wherein each of the at least two actuators is configured to operate one of the at least two blending devices such that the at least two blending devices are actuated differently from each other.