Patents Assigned to Fine Ceramics Research Association
  • Patent number: 6818107
    Abstract: The invention relates to a chemical reactor having an electrochemical cell containing a three-layer structure for the decomposition and removal of a substance treated by a chemical reaction.
    Type: Grant
    Filed: March 20, 2002
    Date of Patent: November 16, 2004
    Assignees: National Institute of Advanced Industrial Science and Technology, Fine Ceramics Research Association
    Inventors: Masanobu Awano, Yoshinobu Fujishiro, Hae Jin Hwang, Sergei Bredikhin, Kazuyuki Matsuda, Kunihiro Maeda, Takao Kanai, Motoyuki Miyata
  • Patent number: 6313051
    Abstract: The present invention provides a method for the manufacture of ceramic composite fibers, and the present invention relates to a method for the manufacture of a composite fiber in which a second phase is dispersed within a matrix fiber, wherein the matrix consists of a substance selected from alumina, zirconia, mullite, YAG, silica, magnesia, nitrides, carbides, metals, alloys, and polymers; the second phase consists of a substance selected from zirconia, mullite, YAG, and other oxides, or from metals; and the composite fiber is produced by synthesizing a fiber from a precursor solution containing the substance of the matrix, and the starting solution which serves as the second phase, dispersed through the matrix solution, and then heating the fiber.
    Type: Grant
    Filed: February 10, 2000
    Date of Patent: November 6, 2001
    Assignees: Agencey of Industrial Science and Technology, Fine Ceramics Research Association
    Inventors: Atsuya Towata, Mutsuo Sando, Koichi Niihara
  • Patent number: 6054094
    Abstract: A method for the manufacture of a ceramic composite fiber in which a second phase is dispersed within a matrix fiber, wherein the matrix consists of a substance selected from alumina, zirconia, mullite, YAG, silica, magnesia, nitrides, carbides, metals, alloys, and polymers; the second phase consists of a substance selected from zirconia, mullite, YAG, other oxides, and metals; and the composite fiber can be produced by synthesizing a fiber from a precursor solution containing the substance of the matrix, and the second phase starting solution dispersed through the solution, and then heating the fiber.
    Type: Grant
    Filed: December 22, 1997
    Date of Patent: April 25, 2000
    Assignees: Japan as represented by Director General of Agency of Industrial Science and Technology, Fine Ceramics Research Association
    Inventors: Atsuya Towata, Mutsuo Sando, Koichi Niihara
  • Patent number: 6027796
    Abstract: The present invention provides a ceramic film with a variety of structures having one-dimensional through channels which can be utilized favorably in the separation of molecules or microparticles or as a support film for a catalyst with a large surface area or for a catalyst of high activity, and also provides a method for manufacturing this film efficiently and with good reproducibility, and the present invention relates to a ceramic film having one-dimensional through channels, which is a porous ceramic film having nanometer-size pores that go through one-dimensionally from one surface of the film to the other surface, characterized in that the porous ceramic film is formed on a substrate of glass, ceramic, or a heat-resistant metal; and relates to a method for manufacturing the above-mentioned ceramic film.
    Type: Grant
    Filed: December 18, 1997
    Date of Patent: February 22, 2000
    Assignees: Japan as represented by Director General of Agency of Industrial Science and Technology, Fine Ceramics Research Association
    Inventors: Shinji Kondoh, Shin-ichi Hirano, Koichi Kikuta
  • Patent number: 5968426
    Abstract: The present invention relates to a method for producing a porous silicon nitride sintered body having high strength and low thermal conductivity, which comprises of adding more than 10 volume % of rodlike beta-silicon nitride single crystals with a larger mean diameter than that of a silicon nitride raw powder into a mixture comprising the silicon nitride raw powder and a sintering additive, preparing a formed body with rodlike beta-silicon nitride single crystals oriented parallel to the casting plane according to a forming technique such as sheet casting and extrusion forming, sintering said formed body to develop elongated silicon nitride grains from the added rodlike beta-silicon nitride single crystals as nuclei and obtain the sintered body with the elongated grains being dispersed in a complicated state.
    Type: Grant
    Filed: January 29, 1997
    Date of Patent: October 19, 1999
    Assignees: Japan as represented by Director General of Agency of Industrial Science and Technology, Fine Ceramics Research Association
    Inventors: Kiyoshi Hirao, Manuel E. Brito, Motohiro Toriyama, Syuzo Kanzaki, Hisayuki Imamura, Takene Hirai, Yasuhiro Shigegaki
  • Patent number: 5935888
    Abstract: An object of the present invention is to provide a high-porosity, high-strength porous silicon nitride having great tolerance with respect to strain and stress, and a method for producing the same, and the present invention relates to a high-porosity, high-strength porous silicon nitride having great tolerance with respect to strain and stress, characterized in that rodlike grains of silicon nitride with a minor diameter of 0.5 to 10 .mu.m and an aspect ratio of 10 to 100 are oriented in a single direction, and the rest of the structure other than the rodlike grains consists solely of pores with a porosity of 5 to 30%, and further the above-mentioned porous silicon nitride is produced by mixing rodlike particles of silicon nitride with a minor diameter of 0.5 to 10 .mu.
    Type: Grant
    Filed: April 29, 1997
    Date of Patent: August 10, 1999
    Assignees: Japan as represented by Director General of Agency of Industrial Science and Technology, Fine Ceramics Research Association
    Inventors: Motohiro Toriyama, Kiyoshi Hirao, Manuel E. Brito, Syuzo Kanzaki, Yasuhiro Shigegaki
  • Patent number: 5902542
    Abstract: The present invention provides silicon nitride ceramics having high thermal conductivity and a method for production thereof. This invention relates to a method for producing a silicon nitride sintered body having a microstructure with silicon nitride crystals oriented uniaxially and exhibiting high thermal conductivity of 100 to 150 W/mK in the direction parallel to the orientation direction of the crystals, which comprises of preparing a slurry by mixing a mixed powder of a sintering auxiliary, beta-silicon nitride single crystals as seed crystals and a silicon nitride raw powder with a dispersing medium, forming the slurry by tape casting or extrusion forming, calcining the formed silicon nitride body with beta-silicon nitride single crystals oriented parallel to the casting plane to remove the organic components, densifying it by hot pressing and the like if required, and further annealing it at 1700 to 2000.degree. C. under the nitrogen pressure of 1 to 100 atmospheres.
    Type: Grant
    Filed: December 13, 1996
    Date of Patent: May 11, 1999
    Assignees: Japan as represented by Director General of Agency of Industrial Science and Technology, Fine Ceramics Research Association
    Inventors: Kiyoshi Hirao, Koji Watari, Motohiro Toriyama, Syuzo Kanzaki, Masaaki Obata
  • Patent number: 5866245
    Abstract: The present invention relates to a silicon nitride sintered body having a remarkably increased strain-to-fracture, a low elasticity and high strength, characterized by consisting of a layered structure of alternating porous silicon nitride layers 1 to 1000 .mu.m thick with a porosity of 5 to 70 volume % and dense silicon nitride layers 1 to 1000 .mu.m thick with a porosity of less than 5 volume %, being layered as materials with optional tiers. In addition, this invention relates to a method for producing the silicon nitride sintered body as described above, which comprises of forming dense layers and porous layers by sheet casting or extrusion forming so as to prepare the layers to be capable of 1 to 1000 .mu.m thick after sintering, stacking them to obtain layered materials with optional tiers and sintering them at 1600.degree. to 2100 .degree. C. under a nitrogen atmosphere.
    Type: Grant
    Filed: December 23, 1996
    Date of Patent: February 2, 1999
    Assignees: Japan as represented by Director General of Agency of Industrial Science and Technology, Fine Ceramics Research Association
    Inventors: Motohiro Toriyama, Kiyoshi Hirao, Manuel E. Brito, Syuzo Kanzaki, Yasuhiro Shigegaki
  • Patent number: 5854157
    Abstract: An object of the present invention is to provide a novel ceramic composite that has not only excellent dynamic characteristics, but also good electromagnetic characteristics, typified by dielectric characteristics, and the present invention relates to a ceramic composite, characterized in that an oxide having a perovskite structure which includes as raw materials lead and/or an alkaline earth metal is dispersed in a ceramic matrix, and in the above-mentioned ceramic composite, preferably the ceramic matrix is MgO, MgAl.sub.2 O.sub.4, or ZrO.sub.2, and also, preferably in the above-mentioned ceramic composite, the perovskite structure oxide particles are covered with MgO, MgAl.sub.2 O.sub.4, or ZrO.sub.2, and the ceramic matrix is Al.sub.2 O.sub.3.
    Type: Grant
    Filed: April 29, 1997
    Date of Patent: December 29, 1998
    Assignees: Agency of Industrial Science and Technology, Fine Ceramics Research Association
    Inventors: Hae Jin Hwang, Masaki Yasuoka, Mutsuo Sando, Toru Nagai, Koichi Niihara
  • Patent number: 5837633
    Abstract: The present invention provides a method for producing an aluminum nitride sintered body having excellent characteristics and an aluminum nitride powder conveniently and inexpensively. The present invention relates to a method for production of an aluminum nitride sintered body comprising forming a metal aluminum power into a thin-plate like shape, heating the formed body to a temperature not exceeding the melting point of aluminum in a vacuum atmosphere, and then sintering it under N.sub.2 pressure (1-150 kg/cm.sup.2), and a method for production of an aluminum nitride powder comprising heating a metal aluminum powder to a temperature not exceeding the melting point of aluminum in a vacuum atmosphere, sintering it under N.sub.2 pressure (1-150 kg/cm.sup.2, and further cooling and pulverizing it.
    Type: Grant
    Filed: October 29, 1996
    Date of Patent: November 17, 1998
    Assignees: Agency of Industrial Science and Technology, Fine Ceramics Research Association
    Inventors: Motohiro Toriyama, Kiyoshi Hirao, Masayoshi Ohashi, Syuzo Kanzaki, Masaaki Obata