Abstract: A seat adjustment mechanism includes a first component and a second component movable relative to the first component. A drive mechanism is drivingly connected to the second component for moving the second component relative to the first component. The drive mechanism includes a drive motor drivingly connected to a first gear member having conical involute teeth. A second gear member includes conical involute teeth in meshing engagement with the conical involute teeth of the first gear member. The conical involute teeth have a tapered tooth thickness, a tapered root and a tapered outside diameter.

Abstract: A power rail system for a vehicle seat includes an outer track defining an elongated channel with an elongated lead screw mounted in the channel. An inner track is received in the elongated channel and a power length adjuster gear transmission is mounted to the inner track and drivingly engaged with the elongated lead screw. A seat structure is mounted to the inner track for movement along the power rail system.

Abstract: A recliner heart includes a first locking plate, a second locking plate, a hub, a pair of wedges, a first biasing member, and a second biasing member. The first locking plate includes first teeth. The second locking plate is rotatable relative to the first locking plate and includes second teeth. The first biasing member is configured to apply a first biasing force to the wedges. The second biasing member is configured to apply a second biasing force to the wedges. The hub is rotatable between a first position in which the first and second biasing forces are applied to the wedges to restrict rotation of the second locking plate relative to the first locking plate, and a second position in which the first biasing force applied to one wedge of the wedges is reduced to allow rotation of the second locking plate relative to the first locking plate.

Abstract: A recliner mechanism for a vehicle seat may include a guide plate, a locking plate, a pawl, an actuator hub, and a coil spring. The guide plate includes a recess and a projection. The locking plate includes a surface having teeth formed thereon. The pawl is movable in the recess between a secure position in which the pawl is engaged with the teeth of the locking plate to restrict relative rotation between the guide plate and the locking plate and a release position in which the pawl is disengaged from the teeth of the locking plate to allow relative rotation between the guide plate and the locking plate. Rotation of the actuator hub causes corresponding movement of the pawl between the secure position and the release position. The coil spring includes a first end engaging the actuator hub and a second end that hooks the projection of the guide plate.

Abstract: A recliner heart may include a first locking plate, a second locking plate, a cam and a lubricant member. The first locking plate includes an outer diametrical surface having first teeth formed thereon. The second locking plate is rotatable relative to the first locking plate and includes an inner diametrical surface having second teeth formed thereon. Some of the second teeth are meshingly engaged with some of the first teeth. The cam is connected to the second locking plate and includes a groove formed therein. The lubricant member is disposed in the groove of the cam.

Abstract: A seatback adjustment assembly may include a recliner heart, an attachment plate, and a lever. The recliner heart is operable in an unlocked state permitting relative rotation between a seatback and a seat bottom and a locked state preventing relative rotation between the seatback and the seat bottom. The attachment plate is rotationally fixed to the recliner heart. The lever is rotatable between a first state in which the lever is engaged with the attachment plate and a second state in which the lever is disengaged from the attachment plate. When lever is in the first state and the recliner heart is in the unlocked state, rotation of the recliner heart causes corresponding rotation of the seatback relative to the seat bottom. However, the seatback is configured to rotate relative to the seat bottom without causing corresponding rotation of the recliner heart when the lever is in the second state.

Abstract: A seat adjuster assembly for a vehicle seat assembly may include a housing, a worm, a spindle screw, a motor, and either a helical gear or a single-enveloping worm gear. The worm may be disposed within the housing for rotation about a first axis and having a thread. The helical gear or single-enveloping worm gear may be disposed within the housing for rotation about a second axis and meshingly-engaged with a pitch surface of the thread of the worm. The spindle screw may extend along the second axis and through the housing and the helical gear or single-enveloping worm gear. The spindle screw may be meshingly-engaged with the helical gear or single-enveloping worm gear. The motor may drive the worm to cause linear movement of the housing, worm, motor, and the helical gear or single-enveloping worm gear along the second axis.

Abstract: A seat adjuster drive including a stationary track that is fixed to a vehicle and a sliding track that is arranged in sliding engagement with the stationary track for movement fore and aft. A gear box, mounted to the sliding track, supports a pinion that is part of a rack and pinion drive assembly. The gear box houses a conical spiral gear set and one or more planetary gear sets. The conical spiral gear set includes a conical pinion gear that is coupled to an electric motor and a conical spiral gear that is arranged in meshing engagement with the conical pinion gear. The conical spiral gear is carried on the pinion in a sliding fit. The one or more planetary gear sets rotatably couple the conical spiral gear and the pinion through a gear reduction.

Abstract: A swivel assembly is provided for moving a vehicle seat in an angular direction. The swivel assembly may include a lower plate, a rotating plate, a gear ring, a motor, and a locking pin assembly. The lower plate may be attached to a vehicle floor. The rotating plate may be attached to the vehicle seat. The gear ring may be fixedly attached to the rotating plate. The motor may be coupled to the gear ring and drive the gear ring to move in the angular direction to cause corresponding movement of the rotating plate and the vehicle seat. The locking pin assembly may include a locking pin that is movable relative to the lower plate between an unlocked position and a locked position. The locking pin may move into and out of engagement with the rotating plate to selectively restrict and allow movement of the rotating plate.

Abstract: A recliner mechanism includes a housing plate and a recliner heart. The housing plate includes a plate body. The recliner heart is mounted to the housing plate and operable in an unlocked state permitting relative rotation between a seat back and a seat bottom, and a locked state preventing relative rotation between the seatback and the seat bottom. The housing plate includes a fore end proximate a front of the seat bottom and an aft end opposing the fore end and proximate a rear end of the seat bottom. The plate body includes a protrusion extending outwardly therefrom at or near the aft end.

Abstract: A method of laser welding a recliner assembly includes positioning a first component of a vehicle seat recliner mechanism with respect to a second component of the vehicle seat recliner mechanism. The method further includes retaining a position of the first component and the second component. Retaining includes forming a plurality of tack welds between the first component and the second component. The method further includes fixing the first component to the second component. Fixing includes forming a finishing weld between the first component and the second component by laser welding the first component to the second component.

Abstract: A vehicle seat adjustment mechanism may include a gearbox, a first gear, a second gear, and a spindle screw. The first gear is received in the gearbox and is rotatable relative to the gearbox about a first axis. The second gear is received in the gearbox and is rotatable relative to the gearbox about a second axis that is perpendicular to the first axis. The first and second gears are meshingly engaged with each other. The spindle screw is meshingly engaged with the second gear and extends through the second gear along the second axis. The spindle screw may have trapezoidal threads.

Abstract: A recliner mechanism for a vehicle seat may include a guide plate, a locking plate, a pawl, an actuator hub, and a coil spring. The guide plate includes a recess and a projection. The locking plate includes a surface having teeth formed thereon. The pawl is movable in the recess between a secure position in which the pawl is engaged with the teeth of the locking plate to restrict relative rotation between the guide plate and the locking plate and a release position in which the pawl is disengaged from the teeth of the locking plate to allow relative rotation between the guide plate and the locking plate. Rotation of the actuator hub causes corresponding movement of the pawl between the secure position and the release position. The coil spring includes a first end engaging the actuator hub and a second end that hooks the projection of the guide plate.

Abstract: A recliner assembly for a vehicle seat may include a pair of recliner hearts and a cross rod. Each of the recliner hearts includes a first plate and a second plate that is selectively rotatable relative to the first plate to recline a seatback relative to a seat bottom of the vehicle seat. The cross rod extends between the recliner hearts and is received in hubs of the recliner hearts. The cross rod transmits torque between the hubs. The cross rod includes ridges that are angularly spaced apart from each other. Each of the ridges includes a first sidewall, a second sidewall, and an end wall extending between the first and second sidewalls. The first and second sidewalls are defined by first and second axes that extend radially outward. The first and second axes are angled such that they do not converge with each other as they extend radially outward.

Abstract: A recliner heart includes a first locking plate, a second locking plate, a hub, a pair of wedges, a first biasing member, and a second biasing member. The first locking plate includes first teeth. The second locking plate is rotatable relative to the first locking plate and includes second teeth. The first biasing member is configured to apply a first biasing force to the wedges. The second biasing member is configured to apply a second biasing force to the wedges. The hub is rotatable between a first position in which the first and second biasing forces are applied to the wedges to restrict rotation of the second locking plate relative to the first locking plate, and a second position in which the first biasing force applied to one wedge of the wedges is reduced to allow rotation of the second locking plate relative to the first locking plate.

Abstract: A gearbox for a vehicle seat adjustment mechanism in accordance with the principles of the present disclosure includes first and second portions. The first portion includes a first body defining a first longitudinal recess and a first peripheral recess in fluid communication with the first longitudinal recess. The first body includes a concave first curved surface. The second portion includes a second body defining a second longitudinal recess and a second peripheral recess in fluid communication with the second longitudinal recess. The second body includes a convex second curved surface. The second curved surface has an equal and opposite curvature compared to the first curved surface. In an assembled configuration, the first and second curved surfaces are in contact, the first longitudinal and second longitudinal recesses cooperate to define a longitudinal passage, and the first and second peripheral recesses communicate to define a peripheral receptacle.

Abstract: A seatback adjustment assembly may include a recliner heart, an attachment plate, and a lever. The recliner heart is operable in an unlocked state permitting relative rotation between a seatback and a seat bottom and a locked state preventing relative rotation between the seatback and the seat bottom. The attachment plate is rotationally fixed to the recliner heart. The lever is rotatable between a first state in which the lever is engaged with the attachment plate and a second state in which the lever is disengaged from the attachment plate. When lever is in the first state and the recliner heart is in the unlocked state, rotation of the recliner heart causes corresponding rotation of the seatback relative to the seat bottom. However, the seatback is configured to rotate relative to the seat bottom without causing corresponding rotation of the recliner heart when the lever is in the second state.

Abstract: A latch mechanism for a vehicle seat includes a latch, a plate and a second cam. The latch is movable between a first position in which the latch is engaged with a striker and a second position in which the latch is disengaged from the striker. The plate defines an arcuate slot. The second cam is coupled to the plate and includes a body and a protrusion extending outwardly from the body. The protrusion is received in the arcuate slot and is configured to traverse the arcuate slot when the latch is in the first position.

Abstract: A method for manufacturing a recliner mechanism may include movably attaching a first plate of a recliner heart to a second plate of the recliner heart, positioning a gap ring onto the first plate of the recliner heart, positioning an encapsulation ring around the first and second plates such that the gap ring is disposed axially between the first plate and the encapsulation ring, and removing at least a portion of the gap ring from between the first plate and the encapsulation ring to form a clearance gap between the first plate and the encapsulation ring.

Abstract: A vehicle seat adjustment mechanism may include a gearbox, a first gear, a second gear, and a spindle screw. The first gear is received in the gearbox and is rotatable relative to the gearbox about a first axis. The second gear is received in the gearbox and is rotatable relative to the gearbox about a second axis that is perpendicular to the first axis. The first and second gears are meshingly engaged with each other. The spindle screw is meshingly engaged with the second gear and extends through the second gear along the second axis. The spindle screw may have trapezoidal threads.