Abstract: A method of custom manufacturing a fluid pressure reduction device for use in a process control valve. The method includes creating the fluid pressure reduction device using an additive manufacturing technique, which generally includes forming a body and forming a plurality of flow paths in the body. The body has an inner wall and an outer wall spaced radially outward of the inner wall. The flow paths are formed in the body between the inner wall and the outer wall of the body. Each of the flow paths includes an inlet section formed in one of the inner and outer walls, a curved intermediate section, and an outlet section formed in the other of the inner and outer walls.

Abstract: A method of custom manufacturing a fluid pressure reduction device for use in a process control valve. The method includes creating the fluid pressure reduction device using an additive manufacturing technique, which generally includes forming a body and forming a plurality of flow paths in the body. The body has an inner wall and an outer wall spaced radially outward of the inner wall. The flow paths are formed in the body between the inner wall and the outer wall of the body. Each of the flow paths includes an inlet aperture, an outlet aperture, and an intermediate section extending between the inlet and outlet apertures. At least a portion of the intermediate section extends in a substantially vertical direction that is substantially parallel to the longitudinal axis, such that the flow paths are able to utilize previously un-used space in the device.

Abstract: A tamper proof control system includes a housing, and a cap. The housing includes a housing body defining an interior volume to accommodate an electronic process control device and further includes a first end having a housing threaded portion. The cap includes a cap body that defines an interior volume and further includes a proximal end, a cap threaded portion, an exterior surface, and at least one groove formed on the exterior surface. The proximal end of the cap body defines a coupling portion. Upon threadably securing the cap to the housing, the coupling portion of the cap engages the housing threaded portion to restrict relative rotation between the housing and the cap.

Abstract: Methods, apparatus, and articles of manufacture to multi-purpose an acoustic emission sensor are disclosed. An example apparatus includes a collection engine to obtain a measurement from an acoustic emissions sensor coupled to a fluid flow control assembly, and obtain a state of the fluid flow control assembly. The example apparatus further includes a selector to adjust a gain of a pre-amplifier based on the state to adjust the measurement, and a condition identifier to identify a condition of the fluid flow control assembly based on the adjusted measurement.

Abstract: Valve trim apparatus having multiple fluid flow control members are disclosed herein. An example valve trim apparatus includes a primary valve seat and a first flow control member having a cavity and a first seating surface, where the first flow control member is movable relative to the primary valve seat. A second flow control member is disposed within the cavity and slidably coupled relative to the first flow control member. A secondary valve seat is coupled to the first flow control member and the second flow control member moves relative to the secondary valve seat to throttle a fluid flow across the secondary valve seat.

Abstract: Methods and apparatus for communicating alert notifications using discrete input channels are described. An apparatus includes a field device to control a process of a process plant. The field device has a digital valve controller including a process parameter monitor to monitor a process parameter of the field device and an alarm determiner to detect an error condition associated with the process parameter. The alarm determiner generates an alarm notification associated with the error condition of the process parameter. The digital valve controller includes an alarm status assignor to assign a status notification for equipment associated with the process parameter detected by the alarm determiner to be in the error condition and a discrete output channel. The apparatus includes a host device having a discrete input channel directly coupled to the discrete output channel to receive the alarm notification and the status notification from the digital valve controller.

Abstract: Methods and apparatus for estimating useful life of a seal in a process control device are disclosed. An example apparatus includes a body including an inlet and an outlet; a stem to move a plug within the body to control a flow of fluid between the inlet and the outlet; a seal to deter fluid from exiting the body along the stem; and a positioner including a processor, the processor to estimate a total amount of useful life of the seal consumed based on 1) a number of operational cycles that the seal is exposed to; and 2) stresses experienced by the seal during the respective operational cycles.

Abstract: A fluid valve includes a valve body having a fluid inlet and a fluid outlet. A fluid passageway connects the fluid inlet and the fluid outlet. A trim assembly is located within the fluid passageway and the trim assembly cooperates with a control member to control fluid flow through the fluid passageway. The trim assembly includes a cage and a cage retainer. The cage retainer is located downstream of the cage and the cage retainer and the cage are aligned longitudinally within the fluid passageway. The cage retainer includes a side branch resonator array.

Abstract: A pressure regulator includes a valve body having a fluid inlet and a fluid outlet connected by a fluid passageway. An orifice is disposed between the fluid inlet and the fluid outlet. A valve seat is disposed within the fluid passageway. A movable valve plug is disposed within the fluid passageway, and the valve plug interacts with the valve seat to selectively open or close the fluid passageway. A cage is disposed in the fluid passageway, the cage surrounds the valve plug, and the cage includes a mechanical stop that limits movement of the valve plug within the cage away from the valve seat.

Abstract: A carbide insert assembly for use in a control valve having a valve stem, a flow passage, and a valve seat disposed in the flow passage. The carbide insert assembly includes a housing, a carbide insert disposed within the housing, and a metal retainer adjacent the carbide insert. The metal retainer is fused to the housing.

Abstract: A method of fabricating a finished part includes generating or creating a master pattern using an additive manufacturing process, and the master pattern corresponds in shape to the finished part. A shell is created by applying one or more layers of one or more coating materials to the master pattern. The master pattern is then dissolved while the master pattern is in the shell to create a cavity in the shell that corresponds in shape to the finished part. A molten material is then poured into the cavity of the shell. The molten metal is allowed to cool and to harden and/or to reach a determined temperature such that the molten metal becomes the finished part. The shell is then removed from around the finished part.

Abstract: An apparatus and method for configuring a pipe assembly includes an inner pipe positioned within an outer pipe, wherein at least one guide fixedly attached near an end of the pipe assembly cooperates with a recess integrated near the end of the pipe assembly to retain movement of the inner pipe with respect to the outer pipe.

Abstract: Securing communications from a process plant to a remote system includes a data diode disposed there between that allows data to egress from the plant but prevents ingress of data into the plant and its associated systems. Process plant data from the secure communications is then analyzed to detect conditions occurring at process plant entities in the process plant using various machine learning techniques. When the process plant entity is a valve, the mode of operation for the valve is determined and a different analysis is applied for each mode in which a valve operates. Additionally, the process plant data for each valve is compared to other valves in the same process plant, enterprise, industry, etc. Accordingly, the health of each of the valves is ranked relative to each other and the process plant data for each valve is displayed in a side-by-side comparison.

Abstract: Valve trim apparatus for use with fluid valves are disclosed. An example valve trim apparatus includes a cage to be positioned in a fluid flow passageway of a valve body. The cage has a cage body defining a first end and a second end opposite the first end. The cage has an opening extending through the body between the first end and the second end. A valve seat is positioned in the opening of the cage body between the first end and the second end of the cage body. The valve trim apparatus is to allow fluid flow between the inlet and the outlet when the fluid valve is in a closed position.

Abstract: Pistons are disclosed herein. An apparatus includes an actuator defining a first chamber; and a piston disposed in the first chamber, the piston including a second chamber and a seal groove in which a seal is disposed, the second chamber to receive fluid from the first chamber to enable a force imparted by the fluid within the second chamber to urge the seal into sealing engagement with a surface defining the first chamber.

Abstract: A valve body and a control valve including such a valve body, the valve body including an inlet, an outlet, and a valve port defined therebetween. The valve body also includes a plurality of discrete flow channels that extend between the inlet and the valve port to distribute fluid flow to the valve port in a manner that equalizes the velocity of fluid at the perimeter of the valve port. The plurality of discrete flow channels includes (i) one or more first flow channels arranged to direct a first amount of the fluid flow to a front portion of the valve port, (ii) one or more second flow channels arranged to direct a second amount of the fluid flow to a rear portion of the valve port, and (iii) one or more third flow channels arranged to direct a third amount of the fluid flow to one or both side portions of the valve port.

Abstract: A control valve monitoring system is disclosed. The control valve monitoring system includes at least one sensor connected to one of a valve stem or valve shaft, and the at least one sensor detects a change in mechanical integrity of one of the valve stem or valve shaft. A device for providing data regarding the change in mechanical integrity of one of the valve stem or valve shaft is provided, allowing maintenance of the valve shaft or valve stem to be conducted in an efficient manner.

Abstract: Embodiments of the invention provide a trim arrangement for a ball valve. The trim arrangement includes a first seat assembly having a first seat, a threaded collar, and a biasing element. The first seat is in contact with a first side of a ball element, and the threaded collar is threadably coupled to the first seat and in engagement with the biasing element. The trim arrangement further includes a second seat assembly having a second seat in contact with a second side of the ball element. The biasing element biases the first seat toward the first side of the ball element to provide a contact stress between the first seat and the first side of the ball element and the second seat and the second side of the ball element. The contact stress provided by the biasing element is adjustable by rotating the first seat.

Abstract: A transducer for a connection to a fluid pressure source having a mechanism for setting a pneumatic output by way of an electrical input signal. The transducer provides a lower housing assembly and an upper housing assembly. The lower housing assembly comprises lower housing configured to receive a supply nozzle. The supply nozzle fluidly communicates with a supply port and intermittently fluidly communicates with an output port of the lower housing through an internal fluid passageway. The upper housing assembly comprises an upper housing configured to receive a coil and an armature such that the upper housing, coil and armature define a latching electromagnetic circuit that provides alternating contact of the armature with the supply nozzle of the lower housing assembly.

Abstract: A control valve has a body having an inlet and outlet, a valve seat between the inlet and outlet, a valve plug, and a cage adjacent the valve seat to provide guidance for the valve plug. The valve plug is movable between a closed position, where the valve plug sealingly engages the valve seat, and an open position, where the valve plug is spaced away from the valve seat. The cage has a solid, unitary circumferential wall having inner and outer surfaces and a plurality of passages formed through the wall. Each passage extends between the inner and outer surfaces and follows an arcuate, non-linear path from the inner surface to the outer surface.