Abstract: In one aspect, a conveyor belt fastener is provided having a rigid body made from a strip of cold-rolled or cold-drawn material such as steel. The body has an upper plate portion, a lower plate portion, and loop portions connecting the upper and lower plate portions. The upper and lower plate portions each have a variable cross-sectional thickness laterally thereacross including raised walls projecting outwardly and ribs projecting inwardly. The fastener has at least one attachment member, such as a staple, for connecting the plate portions to a conveyor belt end and the raised walls protect the staple once driven into the conveyor belt end. A method of manufacturing a fastener is also provided including longitudinally advancing a strip of material having a variable cross-sectional thickness laterally thereacross through processing equipment and forming apertures through thinner material of the strip with the processing equipment for attachment member(s) of the fastener.

Abstract: A belt welding apparatus is provided for joining together the ends of one or more monolithic conveyor belts. In one form, a belt support is configured to support the belt ends in spaced relation to each other and a non-contact heating device is provided for being disposed between the belt ends to generate thermal radiation for joining the belt ends together. In one form, the non-contact heating device is a ribbon heating device. In another form, a drive mechanism is operable to cause relative movement of a pair of platens, for supporting belt ends, toward and away from each other and a heating device between heating and stowed positions. An actuator of the drive mechanism is movable by an operator between at least three operation positions corresponding to three different operation positions of the platens.

Abstract: A belt cutting and splicing apparatus is provided for joining together the ends of one or more monolithic conveyor belts. In one form, a belt support is configured to support the belt ends in spaced relation to each other and a non-contact heating device is provided for being disposed between the belt ends to generate thermal radiation for joining the belt ends together. In another form, a drive mechanism is operable to cause relative movement of a pair of platens, for supporting belt ends, toward and away from each other and a heating device between heating and stowed positions. An actuator of the drive mechanism is movable by an operator between at least three operation positions corresponding to three different operation positions of the platens. An on-board belt cutting mechanism is provided for precision cutting of the belt ends using the same apparatus for both belt cutting and splicing operations.

Abstract: A tracking apparatus and method for urging a mistracking conveyor belt back towards a correct travel path are provided. The apparatus and method both utilize downstream shifting of an end portion of an idler roller due to mistracking of the conveyor belt for directing or steering the belt back toward its correct travel path and a reaction force from the belt due to the steering thereof for energizing a tilting action of the idler roller to raise the downstream end portion thereof. In this manner, the tilting of the idler roller is not mechanically coupled to the downstream shifting of the roller end portion allowing the belt tracking apparatus herein to be bi-directional for use with conveyor belts that may be run in opposite travel directions.

Abstract: A belt fastener is provided where, in one form, a washer is assembled on a bolt that extends through a recessed aperture in a lower plate of the belt fastener. An inclined cup wall of the lower plate extends toward the recessed aperture and is for seating of the bolt head thereagainst with the shank extending through the aperture. In accordance with one aspect, the washer is sized to fit into the area of the aperture so that when an upper plate is applied to the belt ends for clamping the belt ends between the upper plate and the lower plate, the washer can be shifted into the aperture area and, if necessary, into the recess formed by the cup. In this manner, the washer is not extruded over the lower cup in contrast to larger washers of prior belt fasteners.

Abstract: A support bed assembly, either of the impact or non-impact type, having relatively low cost slider bar assemblies is provided. The slider bar assemblies have a two-piece body including an elongate upper slide member and an elongate lower base member that have a slide fit for connecting the upper slide member to the lower base member to extend longitudinally therealong. The upper slide member is removably connected to the lower base member to allow for replacement thereof due to wear.

Abstract: In one aspect, a scraper blade for a conveyor belt is disclosed that provides improved strength and durability of a connection between a resilient blade body and an insert molded in situ with the blade body. The blade body has an upper portion with a scraping tip and a lower portion with a pair of laterally spaced depending leg portions. The insert has a pair of laterally spaced side wall portions with variable wall thicknesses and laterally outwardly facing sides that extend along laterally inwardly facing sides of the blade body leg portions. Each insert side wall portion and the blade body lower portion include a plurality of recesses having an undercut configuration and a plurality of projections extending laterally and filling the corresponding recesses in which the projections are received to keep the blade body and the insert connected together under loading during conveyor belt operations.

Abstract: A belt fastener applicator tool and method are provided. The tool is very simple and provides a low cost tool for applying staple belt fasteners to belt ends. The applicator tool includes a plate body having both anvil and comb portions that are fixed thereto so as to be integrated therewith. In one form, the tool has a one-piece construction so that the plate body and anvil and comb portions are integrally formed together. Preferably, the comb portion includes upstanding comb locating members for receiving hinge loops, and the anvil portion includes both initial set anvil wells on one side of the locating members and a final set flat surface portion on the other side of the locating members. The same tool is used for both initial set and final set staple leg setting operations by turning the tool around with an operator using a hammer for staple setting operations.

Abstract: In one aspect, a scraper blade for a conveyor belt is disclosed that provides improved strength and durability of a connection between a resilient blade body and an insert molded in situ with the blade body. The blade body has an upper portion with a scraping tip and a lower portion with a pair of laterally spaced depending leg portions. The insert has a pair of laterally spaced side wall portions with variable wall thicknesses and laterally outwardly facing sides that extend along laterally inwardly facing sides of the blade body leg portions. Each insert side wall portion and the blade body lower portion include a plurality of recesses having an undercut configuration and a plurality of projections extending laterally and filling the corresponding recesses in which the projections are received to keep the blade body and the insert connected together under loading during conveyor belt operations.

Abstract: A removable cartridge cleaner assembly is provided that allows for faster and easier removal of the belt cleaner blades out from under a conveyor belt. In one aspect the assembly includes a biasing surface of one of an elongate support assembly and a channel member configured to be engaged by a securing member and urge distal ends of legs of the channel member into tight engagement with the elongate support assembly and minimize debris accumulation therebetween. In another aspect, the elongate base member and rail member each include lateral portions configured to slidably engage corresponding wedge portions to urge the rail member toward the base member. A method of installing a belt cleaner assembly is also provided which includes camming a rail member downwardly toward the support member upper surface.

Abstract: A portable belt splicing apparatus is provided for joining the ends of one or more conveyor belts together. In one form, the belt splicing apparatus has upper and lower platens, with one formed of a metallic material that allows for operational deflection of the platens under elevated operation pressures while resisting permanent deformation upon being subjected to elevated operation temperatures. An elongate central region of the platens is heated by a heating element and the metallic material restricts the flow of heat from the elongate central region to elongate side edge portions so that the side edge portions remain cooler. In another form, a self-contained portable conveyor belt splicing apparatus is provided having an on-board fan device for rapid cooling of the clamped belt end and platens. An on-board control system is configured to receive power from different types of standard power supplies and supplies power to on-board components.

Abstract: A removable cartridge cleaner assembly is provided that has an insertion device for ease in installing an elongate cartridge assembly carrying belt cleaner assemblies onto an elongate support extending across a conveyor belt in an operative position thereon. In one form, an elongate lever handle pivotally connected to the elongate cartridge assembly can be used to generate a leveraged insertion force, preferably by an operator that does not need to reach into the operating envelope of the conveyor system, e.g. beyond tensioning mechanisms or under the belt. The handle and the cartridge assembly can have an over-center locking mechanism therebetween for providing the operator tactile feedback as to when pivoting of the lever handle has caused the cartridge assembly to be shifted to its operative position on the support.

Abstract: A belt welding apparatus is provided for joining together the ends of one or more monolithic conveyor belts. In one form, a belt support is configured to support the belt ends in spaced relation to each other and a non-contact heating device is provided for being disposed between the belt ends to generate thermal radiation for joining the belt ends together. In another form, a drive mechanism is operable to cause relative movement of a pair of platens, for supporting belt ends, toward and away from each other and a heating device between heating and stowed positions. An actuator of the drive mechanism is movable by an operator between at least three operation positions corresponding to three different operation positions of the platens.

Abstract: A snap-fit scraper blade is provided for being snap-fit onto a mounting pole. The scraper blade has a blade body including an upper scraping portion and a lower mounting portion. The lower mounting portion has depending legs with inner surfaces that are configured for snap-fitting the scraper blade body onto a square mounting pole.

Abstract: A belt fastener installation tool is provided with a raised belt guiding surface for inserting the belt between upper and lower plates of a belt fastener held in the tool. The raised surface keeps interference with the lower plate during belt insertion between the fastener plates to a minimum. The raised surface can be formed on a separate riser plate member for being secured to an existing belt fastener installation tool; the raised surface can be formed as an integral, one-piece member in combination with the anvil plate of the tool; and the raised surface can be formed integrally with an extruded base of the tool. Gripping structure is also optionally included on the raised surface, such as on the portion thereof under the clamp bar to provide enhanced gripping of the clamped conveyor belt.

Abstract: A wear indicator apparatus, system and method are provided for allowing wear information from an internal flow surface of a chute to be obtained from outside the chute so as not to require access to the interior thereof for wear inspection purposes. In one form, the wear indicator apparatus has a wear indicator portion that is configured to be fit into a through opening in the chute wall assembly. The wear indicator portion has a layer of wear material that is of the same material as an inner liner of the chute wall assembly, and a mounting portion that is configured to be removably fixed to an exterior surface of the wall assembly. Preferably, the wear indicator apparatus includes a removal mechanism connected to the mounting portion that is operated outside of the chute for retracting the wear indicator portion out from the wall assembly through opening.