Abstract: A bending beam load cell can be compensated for side-to-side off center load sensitivity by simple electrical adjustments if a pair of shear sensing strain gages are bonded to each bending beam midway between axial strain gages used to measure bending strains. The shear sensing strain gages measure torque on the load cell, and are incorporated in bridge circuits that make it possible to vary the amount of torque sensitivity correction by changing the value of a trimming resistor. The bridge circuits also include circuit components for compensation of front-to-back off center load error and for zero adjustment. Four strain gages on each bending beam can be part of a single composite strain gage element, so the shear sensing strain gages do not add any cost to the load cell. Such a load cell can also be hermetically sealed before any compensation of offset load errors is done.

Abstract: A low cost strain gage load cell made without compromising accuracy and stability by a composite structure using a sensing element formed of a load cell quality material, such as metal or a metal alloy, and adjoining non-sensing elements formed of a molded plastic material. Stable and secure joints between the load cell sensing element and the plastic non-sensing element of such a load cell are provided using various structures and related structural manufacturing methods. For example, non-sensing elements, such as a mounting block to mount the load cell to a base support and a load application block to receive a load platform, are formed of an injection molded plastic and sensing elements, such as first and second parallel beams of a load cell quality metal alloy, have ends embedded in the injected molded plastic non-sensing elements. The composite load cell structure is applicable to many different types of load cell designs.

Abstract: A precision double bending beam load cell made at low cost by using load cell quality material in the bending beams only, while less costly material is used for end blocks to maintain the beams in a predetermined parallel relationship and to mount the load cell, provided that the joints between the beams and the end blocks are slip free. Slip free joints can be obtained by making the end blocks in the form of rods with necks press fitted into matching holes at the ends of the beams, or by laser welding or hard soldering metal end blocks to metal bending beams. Plastic end blocks can also be injected molded onto the ends of bending beams with holes and scalloped edges for the injection molded plastic to grip onto. Shrinkage or expansion of the plastic material during the curing process will then make the joints prestressed and slip free.

Abstract: The cost of machining a shear beam load cell can be greatly reduced by cutting pockets for the central web with a side cutting tool, such as a Woodruff Cutter or a Key Cutter tool, in a vertical spindle milling machine, so all machining can be done with one single setup. The thickness of a web formed by side cutting tools will increase slowly and gradually with distance from the center of the web, which means that there will be no abrupt shear stress changes near the strain gages. The disclosed shear beam load cell is accordingly not only less expensive to make, but also inherently more accurate than prior art shear beam load cells.

Abstract: A strain gage bridge circuit and method for sensitivity equalization, particularly suitable for load cell devices for precision measurement. The sensitivity of opposing half-bridges in a strain gage bridge circuit is equalized by a pair of equal, fixed resistors connected across a bridge diagonal formed by the two half-bridges, and a third resistor connecting the junction of the two equal, fixed resistors to the center of the half-bridge with the highest sensitivity. The effective shunting of the most sensitive half bridge can be changed by changing the value of the third resistor, while the ratio of the two equivalent shunting resistance values remain exactly constant. The total load on the bridge diagonal also remains constant when the value of the third resistor is changed. Both sets of orthogonally arranged opposed half-bridges in a strain gage bridge circuit can be equalized independently when two sets of equalizing resistors are used.