Patents Assigned to Flodesign Sonics, Inc.
  • Patent number: 11708572
    Abstract: Beads with functionalized material applied to them are exposed to an acoustic field to trap, retain or pass the beads. The beads may include or be free of ferro magnetic material. The beads may be biocompatible or biodegradable for a host. The size of the beads may vary over a range, and/or be heterogenous or homogenous. The composition of the beads may include high, neutral or low acoustic contrast material. The chemistry of the functionalized material may be compatible with existing processes. The acoustic field may be generated, for example, in an acoustic angled wave device or in an acoustic fluidized bed.
    Type: Grant
    Filed: May 23, 2019
    Date of Patent: July 25, 2023
    Assignee: FloDesign Sonics, Inc.
    Inventors: Bart Lipkens, Kedar C. Chitale, Krishna N. Kumar, Walter M. Presz, Jr., Ruan Zhang, Benjamin Ross-Johnsrud, Rudolf Gilmanshin, Natalia Rodionova, Rui Tostoes
  • Patent number: 11474085
    Abstract: Separation of materials is achieved using affinity binding and acoustophoretic techniques. A column provided with a fluid mixture of materials for separation and support structures may be used with acoustic waves to block flow of the support structures. The support structures can have an affinity for one or more materials in the fluid mixture. By blocking flow of the support structures, materials bound or adhered to the support structure are also blocked.
    Type: Grant
    Filed: April 26, 2018
    Date of Patent: October 18, 2022
    Assignee: FloDesign Sonics, Inc.
    Inventors: Bart Lipkens, Rui Tostoes, Kedar C. Chitale, Benjamin Ross-Johnsrud, Walter M. Presz, Jr., Jack Saloio
  • Patent number: 11459540
    Abstract: Separation of materials is achieved using affinity binding and acoustophoretic techniques. A column provided with a fluid mixture of materials for separation and support structures may be used with acoustic waves to block flow of the support structures. The support structures can have an affinity for one or more materials in the fluid mixture. By blocking flow of the support structures, materials bound or adhered to the support structure are also blocked.
    Type: Grant
    Filed: May 18, 2018
    Date of Patent: October 4, 2022
    Assignee: FloDesign Sonics, Inc.
    Inventors: Rui Tostoes, Bart Lipkens, Kedar Chitale, Benjamin Ross-Johnsrud, Walter M. Presz, Jr., Jack Saloio
  • Patent number: 11420136
    Abstract: Beads with functionalized material applied to them are exposed to an acoustic field to trap or pass the beads. The beads may include or be free of ferro magnetic material. The beads may be biocompatible or biodegradable for a host. The size of the beads may vary over a range, and/or be heterogenous or homogenous. The composition of the beads may include high, neutral or low acoustic contrast material. The chemistry of the functionalized material may be compatible with existing processes.
    Type: Grant
    Filed: October 19, 2017
    Date of Patent: August 23, 2022
    Assignee: FloDesign Sonics, Inc.
    Inventors: Bart Lipkens, Rudolf Gilmanshin, Natalia Rodionova, Benjamin Ross-Johnsrud
  • Patent number: 11377651
    Abstract: A closed and modular fluidic system composed of one or more acoustic elements and cell processing reagents. The system employs a cellular manufacturing process for producing cell and gene therapy therapeutics.
    Type: Grant
    Filed: March 8, 2018
    Date of Patent: July 5, 2022
    Assignee: FloDesign Sonics, Inc.
    Inventors: Bart Lipkens, Rui Tostoes, Brian Dutra, Rudolf Gilmanshin, Jason Dionne, Walter M. Presz, Jr., Benjamin Ross-Johnsrud, Goutam Ghoshal, Kedar Chitale
  • Patent number: 11381922
    Abstract: An acoustophoretic system is controlled and driven to attain a desired level of performance. An RF controller and a driver provide a frequency and power to an acoustic transducer, which can be implemented as a piezoelectric element, which presents a reactive load or a complex load. A controller implements a control technique for efficient transducer operation. The control technique can locate a frequency for operation that is at a reactance minimum or maximum for the system to produce a modal pattern and to provide efficient operation of the transducer. A method of detecting a minimum or maximum reactance in a acoustophoretic system used to trap, separate, deflect, cluster, fractionate or otherwise process particles or secondary fluids or tertiary fluids in a primary fluid and utilizing the frequency of the detected reactance to operate the acoustophoretic system.
    Type: Grant
    Filed: July 30, 2020
    Date of Patent: July 5, 2022
    Assignee: FloDesign Sonics, Inc.
    Inventors: Bart Lipkens, Ronald Musiak, John Artis
  • Patent number: 11324873
    Abstract: Acoustophoretic devices are disclosed. The devices include a flow chamber, an ultrasonic transducer, a reflector, an inlet, a filtrate outlet, a concentrate outlet, and optionally a lipid collection trap. The ultrasonic transducer and reflector create a multi-dimensional acoustic standing wave in the flow chamber that traps and separates red blood cells and/or lipids from blood. Concentrated red blood cells can be recovered via the concentrate outlet, the lipids can be recovered via the lipid collection trap, and the remaining blood can be recovered via the filtrate outlet. Methods for separating blood components (e.g., red blood cells, lipids, platelets, white blood cells) from blood are also disclosed. The red blood cells can undergo washing with a solvent to remove undesired admixtures. Cryoprotectants can be added or removed from the blood.
    Type: Grant
    Filed: September 6, 2016
    Date of Patent: May 10, 2022
    Assignee: FloDesign Sonics, Inc.
    Inventors: Rudolf Gilmanshin, Bart Lipkens, Brian Dutra, Daniel Kennedy
  • Patent number: 11214789
    Abstract: Multi-stage acoustophoretic devices for continuously separating a second fluid or a particulate from a host fluid are disclosed. Methods of operating the multi-stage acoustophoretic devices are also disclosed. The systems may include multiple acoustophoretic devices fluidly connected to one another in series, each acoustophoretic device comprising a flow chamber, an ultrasonic transducer capable of creating a multi-dimensional acoustic standing wave, and a reflector. The systems can further include pumps and flowmeters.
    Type: Grant
    Filed: September 6, 2018
    Date of Patent: January 4, 2022
    Assignee: FloDesign Sonics, Inc.
    Inventors: Bart Lipkens, Walter M. Presz, Jr., Brian Dutra, Jason Dionne, Goutam Ghoshal, Kedar C. Chitale
  • Patent number: 11179747
    Abstract: An acoustophoretic device is disclosed. The acoustophoretic device includes an acoustic chamber, an ultrasonic transducer, and a reflector. The ultrasonic transducer includes a piezoelectric material driven by a voltage signal to create a multi-dimensional acoustic standing wave in the acoustic chamber emanating from a non-planar face of the piezoelectric material. A method for separating a second fluid or a particulate from a host fluid is also disclosed. The method includes flowing the mixture through an acoustophoretic device. A voltage signal is sent to drive the ultrasonic transducer to create the multi-dimensional acoustic standing wave in the acoustic chamber such that the second fluid or particulate is continuously trapped in the standing wave, and then agglomerates, aggregates, clumps, or coalesces together, and subsequently rises or settles out of the host fluid due to buoyancy or gravity forces, and exits the acoustic chamber.
    Type: Grant
    Filed: July 9, 2016
    Date of Patent: November 23, 2021
    Assignee: FloDesign Sonics, Inc.
    Inventors: Bart Lipkens, Walter M Presz, Jr., Kedar Chitale, Thomas J Kennedy, III, Rudolf Gilmanshin, Dane Mealey, Brian Dutra, David Sokolowski
  • Patent number: 11085035
    Abstract: Multi-stage acoustophoretic devices for continuously separating a second fluid or a particulate from a host fluid are disclosed. Methods of operating the multi-stage acoustophoretic devices are also disclosed. The systems may include multiple acoustophoretic devices fluidly connected to one another in series, each acoustophoretic device comprising a flow chamber, an ultrasonic transducer capable of creating a multi-dimensional acoustic standing wave, and a reflector. The systems can further include pumps and flowmeters.
    Type: Grant
    Filed: March 30, 2018
    Date of Patent: August 10, 2021
    Assignee: FloDesign Sonics, Inc.
    Inventors: Bart Lipkens, Jason Dionne, Walter M. Presz, Jr., Brian Dutra
  • Patent number: 11022551
    Abstract: Systems and methods for increasing the accuracy of a turbidity sensor are disclosed. The systems include a turbidity sensor and a flow module with a specialized flow path, with the turbidity sensor engaging with the flow module such that a measurement zone of the turbidity sensor is disposed within a flow path of the flow module and a bypass path of the flow module does not pass through the measurement zone. The methods include flowing a fluid containing bubbles into a system that separates the fluid in the flow module into a first stream of fluid containing relatively more bubbles and a second stream of fluid containing relatively fewer bubbles, the first stream flowing through a bypass path that does not pass through the measurement zone, and the second stream flowing through the measurement zone of the turbidity sensor.
    Type: Grant
    Filed: June 1, 2020
    Date of Patent: June 1, 2021
    Assignee: FloDesign Sonics, Inc.
    Inventors: Jason Barnes, Dane Mealey, Jeffrey King
  • Patent number: 10975368
    Abstract: An acoustophoresis device includes an acoustic chamber with a piezoelectric element located within its volume. The piezoelectric element vibrates and generates acoustic standing waves from both sides, so that particles can be separated from fluid passing through the acoustic chamber. This permits the element to be cooled more efficiently, reducing transient heat loads in the fluid traveling through the device.
    Type: Grant
    Filed: August 8, 2017
    Date of Patent: April 13, 2021
    Assignee: FloDesign Sonics, Inc.
    Inventors: Bart Lipkens, Brian McCarthy, Ben Ross-Johnsrud, Jason Barnes, Dane Mealey, Thomas J. Kennedy, III
  • Patent number: 10967298
    Abstract: An acoustic standing wave is utilized to separate components from a multi-component fluid, such as oil from an oil-water mixture, or cells entrained in a fluid, in a fluid flow scheme with an acoustophoresis device. For example, the flow scheme and device allows for trapping of the oil as the oil coalesces, agglomerates, and becomes more buoyant than the water. A driver and controller for the acoustophoretic device accommodate variable loading as the components are separated, thereby improving separation efficiency.
    Type: Grant
    Filed: January 16, 2018
    Date of Patent: April 6, 2021
    Assignee: FloDesign Sonics, Inc.
    Inventors: Bart Lipkens, Ronald Musiak, Dane Mealey, John Artis, Ali Shajii
  • Patent number: 10953436
    Abstract: An apparatus for separating particles from a fluid stream includes a flow chamber that has at least one inlet and at least one outlet. At least one ultrasonic transducer is located on a wall of the flow chamber. The transducer includes a piezoelectric array with at least two piezoelectric elements. The piezoelectric array includes a piezoelectric material to create a multi-dimensional acoustic standing wave in the flow chamber. A reflector is located on the wall on the opposite side of the flow chamber from the at least one ultrasonic transducer.
    Type: Grant
    Filed: October 4, 2016
    Date of Patent: March 23, 2021
    Assignee: FloDesign Sonics, Inc.
    Inventors: Bart Lipkens, Jason Dionne
  • Patent number: 10947493
    Abstract: Methods are disclosed for separating beads and cells from a host fluid. The method includes flowing a mixture containing the host fluid, the beads, and the cells through an acoustophoretic device having an ultrasonic transducer including a piezoelectric material driven by a drive signal to create a multi-dimensional acoustic standing wave. A drive signal is sent to drive the at least one ultrasonic transducer to create the multi-dimensional acoustic standing wave. A recirculating fluid stream having a tangential flow path is located substantially tangential to the standing wave and separated therefrom by an interface region. A portion of the cells pass through the standing wave, and the beads are held back from the standing wave in the recirculating fluid stream at the interface region. Also disclosed is an acoustophoretic device having a coolant inlet adapted to permit the ingress of a cooling fluid into the device for cooling the transducer.
    Type: Grant
    Filed: August 29, 2017
    Date of Patent: March 16, 2021
    Assignee: FloDesign Sonics, Inc.
    Inventors: Bart Lipkens, Rudolf Gilmanshin, Louis Masi, Benjamin Ross-Johnsrud, Erik Miller, Walter M. Presz, Jr., Thomas J. Kennedy, III
  • Patent number: 10814253
    Abstract: Devices for separating a host fluid from a second fluid or particulate are disclosed. The devices include an acoustic chamber, a fluid outlet at a top end of the acoustic chamber, a concentrate outlet at a bottom end of the acoustic chamber, and an inlet on a first side end of the acoustic chamber. An ultrasonic transducer and reflector create a multi-dimensional acoustic standing wave in the acoustic chamber that traps and separates particulates (e.g. cells) from a host fluid. The host fluid is collected via the fluid outlet, and the particulates are collected via the concentrate outlet. The device is a large-scale device that is able to process liters/hour, and has a large interior volume.
    Type: Grant
    Filed: August 29, 2017
    Date of Patent: October 27, 2020
    Assignee: FloDesign Sonics, Inc.
    Inventors: Bart Lipkens, Walter M. Presz, Jr., Jeffrey King, Jason Barnes, Dane Mealey, Brian McCarthy, Ben Ross-Johnsrud, Kedar Chitale
  • Patent number: 10785574
    Abstract: An acoustophoretic system is controlled and driven to attain a desired level of performance. An RF controller and a driver provide a frequency and power to an acoustic transducer, which can be implemented as a piezoelectric element, which presents a reactive load or a complex load. A controller implements a control technique for efficient transducer operation. The control technique can locate a frequency for operation that is at a reactance minimum or maximum for the system to produce a modal pattern and to provide efficient operation of the transducer. A method of detecting a minimum or maximum reactance in a acoustophoretic system used to trap, separate, deflect, cluster, fractionate or otherwise process particles or secondary fluids or tertiary fluids in a primary fluid and utilizing the frequency of the detected reactance to operate the acoustophoretic system.
    Type: Grant
    Filed: December 14, 2018
    Date of Patent: September 22, 2020
    Assignee: FloDesign Sonics, Inc.
    Inventors: Bart Lipkens, Ronald Musiak, John Artis
  • Patent number: 10737953
    Abstract: A system for enhancing the separation of particles or fluids from water is disclosed. A tank or bioreactor is provided with an open submersible acoustophoretic separator. The separator captures and holds fluid droplets or particles such as cells, permitting them to coalesce or agglomerate until they are large enough and have sufficient buoyant or weight force to float/sink to the top/bottom of the tank or bioreactor. In a tank or bioreactor, the separator captures and holds particles until they are large enough that their weight causes them to settle out of the host fluid. The acoustophoretic device thus speeds up separation of the particles or droplets from the host fluid.
    Type: Grant
    Filed: August 1, 2017
    Date of Patent: August 11, 2020
    Assignee: FloDesign Sonics, Inc.
    Inventors: Bart Lipkens, Thomas J. Kennedy, III
  • Patent number: 10724029
    Abstract: A system having improved trapping force for acoustophoresis is described where the trapping force is improved by manipulation of the frequency of the ultrasonic transducer. The transducer includes a ceramic crystal. The crystal may be directly exposed to fluid flow. The crystal may be air backed, resulting in a higher Q factor.
    Type: Grant
    Filed: July 11, 2017
    Date of Patent: July 28, 2020
    Assignee: FloDesign Sonics, Inc.
    Inventors: Bart Lipkens, Jason Dionne, Walter M. Presz, Jr., Thomas J. Kennedy, III
  • Patent number: D902435
    Type: Grant
    Filed: January 21, 2019
    Date of Patent: November 17, 2020
    Assignee: FloDesign Sonics, Inc.
    Inventors: Brian Dutra, Christopher Jurkiewicz, Brian McCarthy, Richard Grant, Jeffrey King, Bart Lipkens