Patents Assigned to Flooring Industries Limited, Sarl
  • Patent number: 11634914
    Abstract: A floor panel has a rectangular and oblong shape, and includes a substrate and a top layer provided on the substrate and forming a decorative side of the floor panel. The top layer is composed of a print provided on a carrier sheet and a transparent thermoplastic layer situated above the print. The substrate has a thickness from 2 to 10 millimeter and forms at least half of the thickness of the floor panel. The substrate is a polyurethane-based substrate and the transparent thermoplastic layer is polyurethane-based. The floor panel has a length of more than 1.1 meters and has a plurality of reinforcing layers situated outside the center line of the substrate. A reinforcing layer may be provided in combination with the substrate and the top layer.
    Type: Grant
    Filed: October 19, 2020
    Date of Patent: April 25, 2023
    Assignee: FLOORING INDUSTRIES LIMITED, SARL
    Inventors: Laurent Meersseman, Martin Segaert, Mark Cappelle
  • Patent number: 11633904
    Abstract: A long plastic layer with an embossing in register with a pattern, a rolling method and a device are described herein. The method comprises a feeding step of feeding a plastic layer into oppositely rolling rollers; and a rolling step of hot rolling an embossing on the plastic layer. A feeding tension of the plastic layer is adjusted according to a longitudinal deviation between the embossing and the pattern in the rolling step. The device comprises a first feeding device, an oppositely rolling rollers control device, a detecting device, and a tension controller disposed on the first feeding device. According to the long plastic layer with the embossing in register with the pattern manufactured by the method, the embossing on the plastic layer is in register with the pattern on the plastic layer.
    Type: Grant
    Filed: September 20, 2016
    Date of Patent: April 25, 2023
    Assignee: FLOORING INDUSTRIES LIMITED, SARL
    Inventors: Yibing Wang, Wenjin Tang, Caiqin Zhu
  • Patent number: 11634913
    Abstract: A floor panel has a rectangular and oblong shape, and includes a substrate and a top layer provided on the substrate and forming a decorative side of the floor panel. The top layer is composed of a print provided on a carrier sheet and a transparent thermoplastic layer situated above the print. The substrate has a thickness from 2 to 10 millimeter and forms at least half of the thickness of the floor panel. The substrate is a polyurethane-based substrate and the transparent thermoplastic layer is polyurethane-based. The floor panel has a length of more than 1.1 meters and has a plurality of reinforcing layers situated outside the center line of the substrate. A reinforcing layer may be provided in combination with the substrate and the top layer.
    Type: Grant
    Filed: October 19, 2020
    Date of Patent: April 25, 2023
    Assignee: FLOORING INDUSTRIES LIMITED, SARL
    Inventors: Laurent Meersseman, Martin Segaert, Mark Cappelle
  • Patent number: 11634912
    Abstract: A floor panel for forming a floor covering comprises a substrate consisting of at least two substrate layers differing in density and, on at least one pair of opposite edges, is provided with coupling parts of the so-called push-lock type. Vertically active locking surfaces, where they cooperate in the coupled condition of two of such floor panels, define a tangent line which is horizontal or does not deviate more than 50 degrees from the horizontal. The locking surfaces are situated closer to the upper side of the first substrate layer than to the lower side of the first substrate layer.
    Type: Grant
    Filed: April 28, 2021
    Date of Patent: April 25, 2023
    Assignee: FLOORING INDUSTRIES LIMITED, SARL
    Inventor: Pieter Devos
  • Patent number: 11629508
    Abstract: A floor panel for forming a floor covering wherein the floor panel is substantially realized on the basis of synthetic material. The floor panel is rectangular and comprises a first pair of opposite edges and a second pair of opposite edges such that both pairs of opposite edges comprise coupling parts allowing for mutually coupling a plurality of such floor panels to each other. The coupling parts of at least the first pair of opposite edges are configured such that two of such panels can be coupled to each other at these edges by means of a turning movement and the coupling parts to this aim consist of a tongue and a groove as well as locking parts, which, in the coupled condition, prevent the shifting apart of the tongue and groove. The floor panel has a global thickness which is smaller than or equal to 4.5 millimeters.
    Type: Grant
    Filed: June 2, 2021
    Date of Patent: April 18, 2023
    Assignee: FLOORING INDUSTRIES LIMITED, SARL
    Inventors: Mark Cappelle, Pieter Devos
  • Patent number: 11591807
    Abstract: A floor panel arranged to be installed according to the fold-down principle, with a first pair and a second pair of edges. The second pair of edges coupling parts are arranged to be coupled to each other by a downward movement with two contact zones at opposite sides of a male part which fits into a female part. The ratio between the horizontal distance between the middle of the first contact zone and the middle of the second contact zone, and the vertical distance between the middle of the first contact zone and the middle of the second contact zone is more than 5, and/or wherein well-defined support points are applied.
    Type: Grant
    Filed: August 2, 2021
    Date of Patent: February 28, 2023
    Assignee: FLOORING INDUSTRIES LIMITED, SARL
    Inventor: Jan Eddy De Rick
  • Patent number: 11566432
    Abstract: A floor panel has a rectangular and oblong shape, and includes a substrate and a top layer provided on the substrate and forming a decorative side of the floor panel. The top layer is composed of a print provided on a carrier sheet and a transparent thermoplastic layer situated above the print. The substrate has a thickness from 2 to 10 millimeter and forms at least half of the thickness of the floor panel. The substrate is a polyurethane-based substrate and the transparent thermoplastic layer is polyurethane-based. The floor panel has a length of more than 1.1 meters and has a plurality of reinforcing layers situated outside the center line of the substrate. A reinforcing layer may be provided in combination with the substrate and the top layer.
    Type: Grant
    Filed: October 19, 2020
    Date of Patent: January 31, 2023
    Assignee: FLOORING INDUSTRIES LIMITED, SARL
    Inventors: Laurent Meersseman, Martin Segaert, Mark Cappelle
  • Patent number: 11565501
    Abstract: A floor panel including at least one substrate and a top layer, where the substrate includes at least one first layer of a first thermoplastic material and a second layer of a second thermoplastic material. The second layer is adjacent to a first side of the first layer and the second layer provides the floor panel with its underside. The first layer is characterized by a first colour with saturation value S1 in the HSL colour space and the second layer is characterized by a second colour with saturation value S2 in the HSL colour space, where S1 is less than S2.
    Type: Grant
    Filed: May 9, 2019
    Date of Patent: January 31, 2023
    Assignee: FLOORING INDUSTRIES LIMITED, SARL
    Inventor: Kristof Van Vlassenrode
  • Publication number: 20220410617
    Abstract: A method is provided for manufacturing a printed paper layer. The method may involve providing the paper layer with a printed pattern. Providing the printed pattern may involve depositing water based inks using a digital inkjet printer. The water based inks may be pigment containing inks. The dry weight of the deposited pigment containing inks may be lower than 9 grams per square meter. The paper layer may include an inkjet receiver coating, such that the inks are deposited on the inkjet receiver coating. The inks may be of at least four colors including black, cyan, red, and yellow.
    Type: Application
    Filed: August 31, 2022
    Publication date: December 29, 2022
    Applicant: Flooring Industries Limited, SARL
    Inventor: Benjamin CLEMENT
  • Patent number: 11525268
    Abstract: A floor, wall or ceiling panel comprises a core and a decorative top layer provided on the core. The core comprises a magnesium oxide-based board material, and wherein the aforementioned panel, on at least two opposite edges, is provided with coupling means allowing that two of such panels can be interlocked at the respective edges.
    Type: Grant
    Filed: September 14, 2018
    Date of Patent: December 13, 2022
    Assignee: FLOORING INDUSTRIES LIMITED, SARL
    Inventor: Jan De Rick
  • Patent number: 11512479
    Abstract: A floor panel for forming a floor covering, wherein this floor panel is at least composed of a substrate; wherein the floor panel, on at least one pair of opposite edges, comprises coupling parts, which coupling parts allow that two of such floor panels can be coupled to each other by means of a downward movement of one floor panel in respect to the other floor panel; wherein these coupling parts, in the coupled condition of two of such floor panels, form a first locking system, which effects a locking in a first direction perpendicular to the plane of the floor panels, and form a second locking system, which effects a locking in a second direction perpendicular to the edges and in the plane of the floor panels.
    Type: Grant
    Filed: November 19, 2020
    Date of Patent: November 29, 2022
    Assignee: FLOORING INDUSTRIES LIMITED, SARL
    Inventor: Pieter Devos
  • Patent number: 11505949
    Abstract: A floor may include a substrate having a top side and a bottom side. A top layer may be provided on the substrate. The top layer may consist of a printed thermoplastic film and a thermoplastic transparent or translucent layer provided on the printed thermoplastic film. The top layer may be directly adhered to the substrate by heat welding the printed thermoplastic film and the top side of the substrate, in the absence of a glue layer. The substrate may be a synthetic material board including a filler. The substrate at least at two opposite edges may include coupling means provided in the synthetic material board. The thermoplastic transparent or translucent layer may be provided with a structure.
    Type: Grant
    Filed: February 20, 2020
    Date of Patent: November 22, 2022
    Assignee: FLOORING INDUSTRIES LIMITED, SARL
    Inventors: Laurent Meersseman, Martin Segaert
  • Patent number: 11499322
    Abstract: Floor panel, which includes a substrate and a top layer provided above, and preferably directly above, the substrate, where the top layer includes a décor layer, a thermoplastic wear layer, and a lacquer layer provided above, and preferably directly above, the wear layer, and where the floor panel has an upper surface showing a relief, where the relief has a maximum relief depth which is larger than 100 microns, and where the wear layer and the lacquer layer are embossed in order to form the relief.
    Type: Grant
    Filed: January 24, 2020
    Date of Patent: November 15, 2022
    Assignee: FLOORING INDUSTRIES LIMITED, SARL
    Inventors: Kristof Van Vlassenrode, Nick Vanhulle
  • Patent number: 11492811
    Abstract: Ceramic tile having a ceramic base layer and a cover glaze layer including a printed pattern, where the surface of the ceramic tile has a relief having structural features corresponding to the printed pattern. The relief being basically formed as a plurality of excavations present in the generally plane upper surface of the ceramic tile and the structural features have a depth such that they are completely situated above the ceramic base layer.
    Type: Grant
    Filed: March 26, 2021
    Date of Patent: November 8, 2022
    Assignee: FLOORING INDUSTRIES LIMITED, SARL
    Inventors: Bernard Thiers, Christine Walmsley-Scott, Bart Van Der Stockt
  • Patent number: 11491816
    Abstract: A method may be provided for manufacturing coated panels of the type including at least a substrate and a top layer with a motif. The top layer may be provided on the substrate. The method may involve providing a synthetic material layer on the substrate. A relief may be provided on the surface of the synthetic material layer provided on the substrate. The relief may include a pattern of recesses and/or projections. The relief may be obtained by providing a mask on or in the synthetic material layer. The mask may enable a selective treatment of the synthetic material layer. A material-removing treatment or a material-depositing treatment may be performed on the synthetic material layer, such that the mask at least partially determines the pattern.
    Type: Grant
    Filed: April 9, 2021
    Date of Patent: November 8, 2022
    Assignee: FLOORING INDUSTRIES LIMITED, SARL
    Inventors: Benny Schacht, Filip Tack
  • Publication number: 20220339953
    Abstract: A decor paper or foil for application to panel shaped substrates may include a base layer, an inkjet receiving surface, and a digitally printed pattern. The digitally printed pattern may be obtained by printing with a single-pass printer. The digitally printed pattern may include a matrix of a plurality of printed ink dots per inch. The matrix, in the width direction of the paper or foil, may be uniformly made up with uniformly sized printed ink dots, with the exception of a minority of an area of the printed pattern, in which the matrix may be modified. The modification may include the presence of one or more printed dots in the matrix which have a smaller or a larger dot size.
    Type: Application
    Filed: July 7, 2022
    Publication date: October 27, 2022
    Applicant: Flooring Industries Limited, SARL
    Inventor: Benjamin CLEMENT
  • Patent number: 11479978
    Abstract: A set of mutually lockable panels comprises a first panel having an edge including a male part and a second panel having an edge including a female part for receiving the male part of the first panel in unlocked condition of the panels. The male part has an outer side which, in locked condition of the panels, is directed to the second panel in a direction substantially parallel to the front face of the first panel, and an opposite inner side which is provided with a locking surface. The female part comprises a locking member, which is pivotable about a pivot axis that extends substantially parallel to the edge of the second panel and an actuator for rotating the locking member from its unlocked condition to a locked condition of the panels.
    Type: Grant
    Filed: May 3, 2021
    Date of Patent: October 25, 2022
    Assignee: FLOORING INDUSTRIES LIMITED, SARL
    Inventors: Jan Eddy De Rick, Bruno Paul Louis Vermeulen
  • Publication number: 20220325532
    Abstract: A method for manufacturing a floor panel having a substrate and a top layer. The top layer may have a decorative layer that includes a digital print and a transparent or translucent wear layer. The method may involve providing the substrate with the digital print by jetting one or more inks from a set of inks using a digital inkjet printer. The ink may include a binding agent and/or a primer or adhesion layer may be provided between the digital print and the transparent or translucent wear layer. The digital print may be performed directly on the substrate. The transparent or translucent wear layer may be laminated on top of the printed substrate.
    Type: Application
    Filed: June 28, 2022
    Publication date: October 13, 2022
    Applicant: Flooring Industries Limited, SARL
    Inventor: Benjamin CLEMENT
  • Patent number: 11465439
    Abstract: A method is provided for manufacturing a printed paper layer. The method may involve providing the paper layer with a printed pattern. Providing the printed pattern may involve depositing water based inks using a digital inkjet printer. The water based inks may be pigment containing inks. The dry weight of the deposited pigment containing inks may be lower than 9 grams per square meter. The paper layer may include an inkjet receiver coating, such that the inks are deposited on the inkjet receiver coating. The paper layer may have a mean air resistance according to the Gurley method (Tappi T460) of below 30 seconds.
    Type: Grant
    Filed: December 29, 2020
    Date of Patent: October 11, 2022
    Assignee: Flooring Industries Limited, SARL
    Inventor: Benjamin Clement
  • Patent number: 11446938
    Abstract: Panels having a decorative surface may include a plate shaped substrate and a top layer, and the top layer may include a paper layer having a printed pattern. A method for manufacturing such panels may involve providing the paper layer with a treatment, including providing the paper layer with an ink receiving substance. The treated paper layer may be provided with at least a portion of the printed pattern by depositing pigment containing inks using a digital inkjet printer of a single pass type. The printed pattern may have a definition of at least 200 dpi. The pigment containing inks may be water-based. The printed pattern may be a wood pattern. The pigment containing inks may include colored pigments and may comprise up to 8 different colors, including brownish and/or reddish colors. The digital inkjet printer may include print heads with nozzles for firing droplets of pigment containing inks onto the treated paper layer. The paper layer may be fed from a roll, printed upon, and rolled back up again.
    Type: Grant
    Filed: September 29, 2020
    Date of Patent: September 20, 2022
    Assignee: Flooring Industries Limited, SARL
    Inventors: Benjamin Clement, Luc De Boe