Abstract: A “hydraulic rotating machinery” (“HRM”) system provides optimal energy efficiency over a very wide conditions of service (“COS”) range by configuring a plurality of variable speed HRMs in a “cluster.” The HRMs are interconnected by one or more valves that can be actuated by a controller to configure and vary a flow path through which a process fluid flows from an inlet to an outlet. By actively selecting which of the HRMs are included in the flow path, the interconnections therebetween, and the operating speeds thereof, the controller ensures that the HRM cluster continues to operate at optimal efficiency as the COS fluctuates over a very wide range. The HRMs can be identical to each other, or can vary in design. The HRM system can be implemented for storage and retrieval of green energy. The controller can also monitor the health of the cluster and/or of the associated process.

Abstract: A standstill seal prevents leakage of a process fluid when a shaft is not rotating. The seal includes a flexible band surrounding the shaft that includes a thick, substantially rectangular center region from which thinner side regions extend. Application of pressurized control fluid to a rear surface of the band causes the central region to extend through a gap between cover plates to form a seal with the shaft or an intermediate structure. Depressurizing of the control fluid causes the central region to be withdrawn from the shaft, either entirely due to elasticity of the band, or with the assistance of springs. In various embodiments, the seal is formed radially inward or axially. The side regions can be substantially flat or curved. The standstill seal can be unitary with a rotating shaft seal, and can be upstream or downstream thereof. The control fluid can be the process fluid.

Abstract: A pressure retained gasket seal provides enhanced resistance to hydraulic unloading by including a notch formed in a rear face of the gasket groove, thereby reducing intrusion of process fluid behind the gasket and improving hydraulic retention of the gasket seal. Embodiments increase the process fluid pressure limit of the gasket seal by a factor of two or three compared to gasket seals of the prior art. In embodiments, the gasket groove has a dovetail cross-section, thereby increasing resistance to process fluid pressure by requiring compression of the gasket before it can be dislodged from the groove. Embodiments form the gasket from flexible graphite, which can be initially shaped as an annulus and then forced by an applied load into the gasket groove in conformance with the notch. Embodiments include compressing the graphite to within 50% or even 70% of its maximum density during installation thereof.

Abstract: A downstream ball valve purging inlet directs purging fluid intentionally onto a downstream portion of the valve ball. The Coanda effect attaches some of the fluid to the ball's surface, so that it flows around the ball to an opposite side thereof, thereby purging the downstream valve cavity more efficiently than designs that avoid impacting the ball and depend on mixing to distribute the purging fluid onto the ball. The purging inlet can be downstream of the ball and directed at an acute angle, proximate the ball and directed perpendicular to the outlet axis, or some combination thereof. A central cavity purging drain can be connected with the purging inlet, so that the same fluid purges both the valve interior and the downstream cavity. Embodiments include a plurality of downstream purging inlets, which can have equal purging angles and can be equally spaced about the outlet axes.

Abstract: Valve systems and related methods include at least one component comprising a conductive material and at least one inductance-to-digital converter (LDC) configured to wirelessly sense a position of the portion of the conductive material.

Abstract: A valve assembly includes a valve body having a seat-retainer chamber with a floating seat ring disposed adjacent an inner sidewall of the seat-retainer chamber. The floating seat ring is configured to contact a first portion of a plug head at a single annular location prior to a second portion of the plug head contacting a valve primary seat during a closing stroke of the plug head. A static seal is located radially between the floating seat ring and the inner sidewall of the seat-retainer chamber.

Abstract: A valve includes at least one valve stem seal, such as a packing seal, that is included in a removable seal cartridge. The valve stem is connected to the actuator via a linkage, which can be removed to provide a linkage gap between the actuator and the valve stem. The seal cartridge can then be slid along the valve stem into the linkage gap and laterally removed from the valve, whereupon the seals within the seal cartridge can be refurbished. The valve can be a rotary or linear valve. In embodiments, the linkage gap can be increased by linear displacement of the actuator away from the valve stem. The seal cartridge can be re-installed in the valve after refurbishment, or a substantially identical replacement seal cartridge can be provided, and can be installed in the valve in replacement of the removed seal cartridge, thereby minimizing downtime of the valve.

Abstract: A valve system for controlling a corrosive process liquid flow, while avoiding corrosion due to a liquid/vapor interface of the process liquid, causes the process liquid to flow from the valve through a purge port into a vertical segment of a purge line. During valve initialization, a non-reactive gas backpressure within the purge line is controlled to establish the liquid/vapor interface at a desired height within the vertical segment, as determined by an interface level sensor, which can be ultrasonic. The vertical segment is constructed from, or lined with, a material that can withstand contact with the liquid/vapor interface. During valve operation, the non-reactive gas pressure can continue to be regulated, or a purge valve can be shut, trapping a fixed quantity of the non-reactive gas within the purge line. The valve can include a heater configured to prevent a molten process liquid from solidifying within the valve.

Abstract: A method of managing a battery of a wireless sensor or other battery-powered remote wireless device includes pre-characterizing the device's energy usage during its various activities and modes, placing the device in operation, opportunistically gathering device operational data obtained for purposes other than battery management, and estimating a status of the battery according to an analysis of the operational data in light of the pre-characterized information. The method further includes taking a battery management action according to the estimated battery status, such as recharging or replacing the battery when it is nearly exhausted, and/or modifying the operation of the device so as to extend the battery lifetime, for example by reducing or increasing the frequency of data transmissions, measurements, calculations, and/or other dynamic current events. The status estimate can further be in light of measurements provided by a simple current measuring circuit included in the device.

Abstract: A valve configured to control a flow of a process fluid includes a pair of packing seals separated by a seal gap space along a linear valve stem of the valve, and a pressurization port that can be used to apply a pressurizing fluid, such as nitrogen gas, to the seal gap at a gap pressure that is higher than the process fluid pressure, thereby ensuring that any leakage past the packing seals will be of pressurizing fluid into the process fluid and/or into the environment, and that no process fluid will escape into the environment. The pressure or flow rate of the pressurizing fluid can be monitored to detect and quantify any pressurization fluid leakage past either of the packing seals, so that a maintenance action can be applied to the valve, such as re-tightening or replacing at least one of the packing seals, or replacing the valve.

Abstract: An open cooling space or spiral cooling channel is formed between channel walls of a spool and an outer housing of a rotating shaft seal. The spool is sealed to the housing at the two ends thereof, does not intrude into the cooling inlet or outlet, and is axially removable and exchangeable without being distorted, thereby avoiding damage to the spool and/or contact between the spool and rotating seal elements. Due to the easy installation and removal of the spool, it can be installed as an upgrade after seal installation, and is easily cleaned and replaced. The cooling channel can be terminated by inlet and outlet rings, such that the spool does not require any rotational alignment within the seal assembly. The cooling channel can have a square or rectangular cross-section, thereby increasing thermal exchange between the cooling channel and the cooling channel spool rendering the cooling more efficient.

Abstract: An apparatus for measuring a pressure of a corrosive or high temperature process liquid includes a pressure sensor in communication with the process liquid via a vertical tube. A buffer gas injected into the vertical tube forms a liquid/gas interface at a desired height. The buffer gas supply is then either isolated or regulated so as to cause the buffer gas pressure within the vertical tube to remain equal with the process liquid pressure. The pressure sensor indirectly measures the process liquid pressure by measuring the buffer gas pressure within the vertical tube, while remaining chemically and thermally protected from the process liquid. In embodiments, pressure measurements from a pair of gas buffered pressure sensors located upstream and downstream of a valve are combined with measurements of the process liquid temperature to determine a flow rate of the process liquid through the valve.

Abstract: A multi-stage hydraulic rotating machine (MSHRM) maintains near-optimal efficiency over widely varying conditions of service (COS) when controlling a fluid having a gas volume fraction (GVF) greater than 50% and large changes in volumetric flow rate (VFR) between stages. The MSHRM includes separately controlled stages having at least two different designs with different VFR ranges. Stage impellor differences can include impellor diameter, blade pitch, blade width, blade number, inlet diameter, and outlet diameter. Diffusers can differ in similar ways between stages. VFR ranges can be progressively higher or lower in successive stages. The stages can share a common VFR range within which incompressible liquids can be controlled. The MSHRM can function as a pump or turbine, and can be applicable to energy storage and recovery in “green” energy systems.