Abstract: An assembly for a fluid coupling that includes a hub having a body portion defining a central bore therethrough, with a radially extending flange extending from the body portion, and with the hub formed of a material that has a higher melting temperature than aluminum. A wheel having an outer shell portion is cast about the radially extending flange, and has an integrally cast set of blades, with the outer shell and blades made of aluminum. The assembly also includes a shroud mounted to the set of blades.

Abstract: A stability control system (24) for an automotive vehicle includes a plurality of sensors sensing the dynamic conditions of the vehicle. The sensors include a steering angle sensor (35) and a yaw rate sensor (28). The controller (26) is coupled to the steering angle sensor (35) and the yaw rate sensor (28). The controller (26) determines a desired yaw rate in response to the steering wheel angle input, determines a corrected steering wheel input as a function of the desired yaw rate of an ideal vehicle and the vehicle yaw rate, and controls the road wheel steer angle (front, rear, or both) steering actuator in response to the corrected steering wheel input, the yaw rate and the modified steering wheel input, vehicle speed, lateral acceleration, longitudinal acceleration, yaw rate, steering wheel angle, and road wheel angles.

Abstract: A method for controlling an engine having both an electronically controlled inlet device, such as an electronic throttle unite, and an electronically controlled outlet device, such as a variable cam timing system is disclosed. The method of the present invention achieves cylinder air charge control that is faster than possible by using an inlet device alone. In other words, the method of the present invention controls cylinder air charge faster than manifold dynamics by coordination of the inlet and outlet device. This improved control is used to improve various engine control functions.

Abstract: A system and method wherein a torque monitoring algorithm compares torque demand (i.e., driver-demanded torque computed primarily from acceleration pedal position), with two independent torque estimates (e.g., one estimated from throttle position and one estimated from mass airflow (MAF) to the intake manifold). If the maximum of the two actual torque estimates exceeds the driver-demanded torque, the monitoring algorithm logic intervenes in engine torque production (e.g., shuts off fuel to cylinders) and lights a service (wrench) light. In order to prevent, or minimize, unnecessary engine torque production intervention, reducing a torque demand signal to the throttle by a factor, such factor being a function of airflow meter load divided by throttle load. If the air-meter reads higher than the throttle based estimate of air and torque, then the method simply closes the throttle until the air-meter is satisfied.

Abstract: A hydrogen fueled reciprocating spark ignition engine includes a fuel system for providing gaseous hydrogen to the cylinders of the engine and a lean NOx trap coupled to the engine for treating the engine's exhaust. An EGR system provides recirculated exhaust gas to the engine, and a controller operates the fuel system and EGR system during periodic purging of the lean NOx trap such that the engine is operated fuel rich, with the mass of EGR approximating 40%-80% of the mass of air and fuel.

Abstract: A cargo containment apparatus is formed from a series of individual panels linked together to permit deployment in a variety of configurations for containing cargo items within a larger cargo area of an automotive vehicle. The linked panels of the cargo containment apparatus are pivotable relative to one another to permit substantial flexibility in the apparatus to attain a shape that corresponds to the items to be transported in the cargo area. The panels are can be formed with bag hooks that can be engaged with the handles of conventional plastic grocery bags and tote bags for effectively restraining movement thereof within the automotive cargo area. Pins on the bottom surfaces of the panels engage the carpet in the automotive cargo area to restrict the movement of the cargo containment apparatus within the automotive cargo area.

Abstract: A method of controlling an induction generator such as an automotive starter-alternator or a windmill is disclosed. The method comprises using a minimal number of current sensors and controlling at least one of a machine flux, an output voltage and generator torque, based on the stator or rotor flux magnitude and position. This method comprises measuring a plurality of current amounts; transforming them into a two phase reference system; measuring a DC voltage; measuring voltage amounts in the generator; transforming the plurality of voltage amounts into the two phase reference system; calculating a flux in the generator; comparing the calculated flux magnitude with a desired flux; determining a d-axis voltage; determining a desired torque amount; comparing the desired torque amount with an estimated torque amount; determining a q-axis voltage; and transforming the d-axis voltage and the q-axis voltage to stationary reference frame n-phase voltages using the position of the flux.

Abstract: This invention is a control system for a clutch for connecting an engine to the powertrain of an HEV. The system includes a controller programmed to determine a filtered speed error of the engine and a starter/motor and to determine an engine run command. Monitoring devices operatively connected to the engine and the starter/motor are connected to output data representing the engine and starter/motor speeds to the controller. The controller is programmed to generate a clutch position command, dependent on the data, to a servo-actuator connected to the clutch. The invention, further, provides methods for controlling such a clutch including the steps of determining an engine run command, determining a filtered speed error of the engine and a starter/motor and generating a clutch position command.

Abstract: A system and method to meet the cooling needs of a hybrid electric vehicle's motor, such as an integrated-starter-generator, using a transmission cooling loop that flows through a specialized stator housing of the motor. The system has a cooling loop with a heat exchanger and conduits to connect the stator housing of the motor, transmission, and heat exchanger. Coolant flows through the cooling loop through the action of either a mechanical transmission pump or an auxiliary pump or both. A controller can receive and process input from at least one vehicle sensor, and command the auxiliary pump to operate when the processed input of at least one vehicle sensor exceeds a pre-selected threshold. In an alternate embodiment of the present invention, the cooling loop also has bypass conduits and independently controllable bypass valves having actuators. The stator housing can overlap or be adjacent to a transmission housing.

Abstract: A windshield washer system for an automotive vehicle includes a reservoir for holding windshield washer fluid, and an applicator system for furnishing washer fluid from the reservoir to an exterior surface of the vehicle. A heat transfer system recovers heat from a braking system of the vehicle and conveys the recovered heat to the washer fluid contained within the reservoir.

Abstract: A system and method for controlling an electric motor using real time predictions of motor capability based on thermal modeling and measurements is provided. The invention includes controllers for receiving and processing system input signals, strategies for: determining a maximum energy amount that can be put into the motor before the motor reaches a maximum allowable temperature; determining a motor power assist value that the motor can provide in a predetermined period of time before the motor reaches the maximum allowable temperature; determining a battery power assist value; determining a maximum power assist value that is the minimum of the motor power assist value and the battery power assist value; and comparing the maximum power assist value to a driver demand signal. Strategy outputs can be sent to a vehicle system controller and/or a power assist gauge.

Abstract: A haptic seat notification system includes a plurality of motors located in a driver's seat and operative to provide a directional stimulus to a driver. A forward detection apparatus is used to detect vehicle lane departure and a vehicle speed sensor is used to detect vehicle overspeed conditions. When the vehicle crosses a lane edge, the system provides a lane departure stimulus to the driver. When the vehicle is overspeed, the system provides an overspeed stimulus to the driver. When the vehicle crosses a lane edge while being overspeed, the system provides a curve overspeed stimulus to the driver.

Abstract: A compensation circuit (12) for a sensor (22) generating electrical sensor output near a speaker (18) of an audio system (16) comprises an inverting circuit (26) coupled to the electrical output (16) of the audio system. The inverting circuit (26) generates an inverted electrical signal corresponding to a speaker audio output. A sensor controller (24) coupled to the inverting circuit (26) and the sensor (22) generates a compensated electrical output in response to the electrical sensor output and the inverted electrical signal.

Abstract: A strategy to control and diagnose the operation of an electric motor using a sensorless control system augmented by feedback from a position and speed sensor is disclosed. The strategy can improve the robustness of operation and diagnose potential faults in electric motors. The present invention includes a method for diagnosing operation of an electric motor and a method and system for controlling an electric motor. In the diagnostic method, a sensorless system and a sensor based system are checked against each other to determine if either of the systems is faulted. In the control method, the sensor based control system is used when the motor speed is below a predetermined threshold and the sensorless system is used when the motor speed is above the predetermined threshold. The position sensor can be a low resolution position sensor, an engine crankshaft sensor, an engine camshaft sensor, or a transmission sensor.

Abstract: A diesel engine emission control system uses an upstream oxidation catalyst and a downstream SCR catalyst to reduce NOx in a lean exhaust gas environment. The engine and upstream oxidation catalyst are configured to provide approximately a 1:1 ratio of NO to NO2 entering the downstream catalyst. In this way, the downstream catalyst is insensitive to sulfur contamination, and also has improved overall catalyst NOx conversion efficiency. Degradation of the system is determined when the ratio provided is no longer near the desired 1:1 ratio. This condition is detected using measurements of engine operating conditions such as from a NOx sensor located downstream of the catalysts. Finally, control action to adjust an injected amount of reductant in the exhaust gas based on the actual NO to NO2 ratio upstream of the SCR catalyst and downstream of the oxidation catalyst.

Abstract: A diesel engine emission control system uses an upstream oxidation catalyst and a downstream SCR catalyst to reduce NOx in a lean exhaust gas environment. The engine and upstream oxidation catalyst are configured to provide approximately a 1:1 ratio of NO to NO2 entering the downstream catalyst. In this way, the downstream catalyst is insensitive to sulfur contamination, and also has improved overall catalyst NOx conversion efficiency. Degradation of the system is determined when the ratio provided is no longer near the desired 1:1 ratio. This condition is detected using measurements of engine operating conditions such as from a NOx sensor located downstream of the catalysts. Finally, control action to adjust an injected amount of reductant in the exhaust gas based on the actual NO to NO2 ratio upstream of the SCR catalyst and downstream of the oxidation catalyst.

Abstract: A method for determining the use of a block heater in an internal combustion engine and compensating for the effects that such heaters can have on an engine coolant sensor. The method uses measurements of ambient air temperature to determine if the use of a heater is likely and then compares the measured coolant temperature with an inferred coolant temperature to verify the usage of the block heater when the difference is significant. When use of a heater is detected, the value for coolant temperature initially supplied to the engine control system is compensated with a normalized coolant temperature value that is based on a functional relationship between the inferred engine temperature and the measured coolant temperature. Then as the mechanism of the engine begins to mechanically turn and the coolant is circulated, the normalized value of coolant temperature is filtered in a way that the normalized value approaches the temperature reading from the coolant sensor, as the starting process continues.

Abstract: An internal combustion engine cylinder head camshaft bearing ladder 210, is provided which includes a first body with an aperture to facilitate threaded connection 202 of the body to a cylinder head 2 with a cut out 212 for receiving a cam shaft 67, the first body also having a pocket 218, and a solenoid actuator 220 positioned within the pocket 218 for activating a switchable rocker arm assembly 9

Abstract: A light coupling apparatus for coupling a linear diode laser array to an optical fiber. The apparatus includes a cylindrical lens positioned adjacent and substantially parallel to the linear diode laser array. The cylindrical lens has a length substantially equal to the length of the linear diode laser array, and receives emitted light from the plurality of diode lasers within the linear diode laser array to collimate the light. The collimated light is received by a wedge-shaped coupling element between the cylindrical lens and the optical fiber. The coupling element has a length (L) extending from an input surface to an output surface. The input surface defines a radius of curvature along a height (h) that is substantially equal to the cylindrical lens length. The coupling element tapers from its input surface to its output surface. The input surface also has an associated width (w1), and the output surface has an associated width (w2).

Abstract: A CAE waveform assessor 10 is provided, including a CAE resultant waveform 12 and a reference waveform 16. The CAE waveform assessor 10 utilizes a time domain assessor 18 to produce a time domain index 22 by comparing the CAE resultant waveform 12 with the reference waveform 16. A frequency domain assessor 20 produces a frequency domain index 24 by comparing the CAE resultant waveform 12 with the reference waveform 16.