Patents Assigned to Forge Nano, Inc.
  • Patent number: 12533726
    Abstract: The use of Atomic Layer Deposition (ALD) and Molecular Layer Deposition (MLD) applied to powders and intermediates of the MLCC fabrication process can provide significant advantages. Coating metal particles within a defined range of ALD cycles is shown to provide enhanced oxidation resistance. Surprisingly, a very thin ALD layer was found to substantially increase sintering temperature.
    Type: Grant
    Filed: February 18, 2021
    Date of Patent: January 27, 2026
    Assignee: Forge Nano, Inc.
    Inventors: Daniel Higgs, Chris Gump, Karen Buechler, Jennette Warner, Paul Nelson, David M. King, Arrelaine Dameron, James Trevey
  • Patent number: 12275065
    Abstract: Atomic Layer Deposition (ALD) and Molecular Layer Deposition (MLD) provide precise and conformal coatings that are employed to modify the properties of powders for additive manufacturing (AM). We have surprisingly discovered that use of a limited number of ALD cycles can impart improved flowability. In various aspects, the coating may provide one or more advantages such as novel material properties, increased flowability, improved sintering, enhanced stability during storage, and prevention of premature sintering.
    Type: Grant
    Filed: July 9, 2019
    Date of Patent: April 15, 2025
    Assignee: Forge Nano, Inc.
    Inventors: John Barnes, Karen Buechler, Christopher Gump, Daniel Higgs, Paul Nelson, Wayne Simmons
  • Patent number: 12252452
    Abstract: The present invention relates to the field of coatings on high-energy materials, devices or products that comprise the coated high-energy materials, functional coating materials and methods for producing and using the same. In particular, the present invention relates to energetic materials having initiated release coatings to improve the performance and shelf-life of the devices, products and/or raw materials, suitable for use as energetics or propellants for munitions, rockets, pyrotechnics, flares or other devices or components.
    Type: Grant
    Filed: January 24, 2024
    Date of Patent: March 18, 2025
    Assignee: Forge Nano, Inc.
    Inventors: Arrelaine Dameron, Ryon Tracy, Jessica Burger, Chris Gump, Andrew Broerman
  • Patent number: 12043893
    Abstract: A system, apparatus and method are provided for processing articles. The system includes subsystems for synthesizing, pre-treating, conducting a vapor phase coating process and post-treating articles in the form of powders and solid or porous workpieces. The apparatus permits vapor phase synthesis, treatment and deposition processes to be performed with high efficiency and at high overall throughput. The methods include converting solids, liquids or gases into gaseous and solid streams that can be separated or exchanged with or without treatment and/or coating steps, and produce optimized composite articles for specific applications.
    Type: Grant
    Filed: March 10, 2020
    Date of Patent: July 23, 2024
    Assignee: Forge Nano, Inc.
    Inventors: David King, Arrelaine Dameron, James Trevey, Paul Lichty, Andrew Argo, Kyle Bourgois, James Ragonesi, Kyle Ingham, David Jackson, Ryon Tracy, Nghi Nguyen, Adam Lyon, Jose Villagomez, Garrett Curry
  • Patent number: 11887781
    Abstract: The present invention provides various passive electronic components comprising a layer of coated particles, and methods for producing and using the same. Some of the passive electronic components of the invention include, but are not limited to conductors, resistors, current collectors, capacitors, piezoelectronic devices, inductors and transformers. The present invention also provides energy storage devices and electrode layers for such energy storage devices having passive, electrically-conductive particles coated with one or more thin film materials.
    Type: Grant
    Filed: March 2, 2022
    Date of Patent: January 30, 2024
    Assignee: Forge Nano, Inc.
    Inventors: David M. King, Paul Lichty
  • Patent number: 11278957
    Abstract: The present invention provides various passive electronic components comprising a layer of coated particles, and methods for producing and using the same. Some of the passive electronic components of the invention include, but are not limited to conductors, resistors, current collectors, capacitors, piezoelectronic devices, inductors and transformers. The present invention also provides energy storage devices and electrode layers for such energy storage devices having passive, electrically-conductive particles coated with one or more thin film materials.
    Type: Grant
    Filed: February 24, 2020
    Date of Patent: March 22, 2022
    Assignee: FORGE NANO, INC.
    Inventors: David M. King, Paul Lichty
  • Patent number: 10569330
    Abstract: The present invention provides various passive electronic components comprising a layer of coated particles, and methods for producing and using the same. Some of the passive electronic components of the invention include, but are not limited to conductors, resistors, current collectors, capacitors, piezoelectronic devices, inductors and transformers. The present invention also provides energy storage devices and electrode layers for such energy storage devices having passive, electrically-conductive particles coated with one or more thin film materials.
    Type: Grant
    Filed: September 12, 2018
    Date of Patent: February 25, 2020
    Assignee: FORGE NANO, INC.
    Inventors: David M. King, Paul Lichty
  • Publication number: 20190062914
    Abstract: A system, apparatus and method are provided for processing articles. The system includes subsystems for synthesizing, pre-treating, conducting a vapor phase coating process and post-treating articles in the form of powders and solid or porous workpieces. The apparatus permits vapor phase synthesis, treatment and deposition processes to be performed with high efficiency and at high overall throughput. The methods include converting solids, liquids or gases into gaseous and solid streams that can be separated or exchanged with or without treatment and/or coating steps, and produce optimized composite articles for specific applications.
    Type: Application
    Filed: August 24, 2018
    Publication date: February 28, 2019
    Applicant: Forge Nano, Inc.
    Inventors: David KING, Arrelaine DAMERON, James TREVEY, Paul LICHTY, Andrew ARGO, Kyle BOURGOIS, James RAGONESI, Kyle INGHAM, David JACKSON, Ryon TRACY, Nghi NGUYEN, Adam LYON, Jose VILLAGOMEZ, Garrett CURRY
  • Publication number: 20190009330
    Abstract: The present invention provides various passive electronic components comprising a layer of coated particles, and methods for producing and using the same. Some of the passive electronic components of the invention include, but are not limited to conductors, resistors, current collectors, capacitors, piezoelectronic devices, inductors and transformers. The present invention also provides energy storage devices and electrode layers for such energy storage devices having passive, electrically-conductive particles coated with one or more thin film materials.
    Type: Application
    Filed: September 12, 2018
    Publication date: January 10, 2019
    Applicant: Forge Nano, Inc.
    Inventors: David M. KING, Paul LICHTY