Patents Assigned to Fox Factory, Inc.
  • Patent number: 12292090
    Abstract: An electronic automatically decoupling hub assembly. The decoupling hub assembly has an axle and a hub shell rotationally positioned about the axle. A controller provides automatic activation/deactivation signals to an inductor. The decoupling hub assembly has a bearing rotationally positioned about the axle and a cassette body assembly, having a plurality of teeth, rotationally positioned about the bearing. One or more pawls are provided to engage with at least some of the teeth of the cassette body assembly and a seal is used to contain the pawls within the decoupling hub assembly. A cassette body assembly is coupled with the ratchet ring and an end cap is used to prevent a contaminant from entering into the decoupling hub assembly.
    Type: Grant
    Filed: July 18, 2024
    Date of Patent: May 6, 2025
    Assignee: Fox Factory, Inc.
    Inventors: Evan Michael Choltco-Devlin, Mark Stephen Fitzsimmons, Wesley E. Allinger
  • Publication number: 20250129833
    Abstract: A dual piston shock assembly is disclosed. The dual piston shock assembly includes a body with a chamber having working fluid therein. A dual piston assembly coupled with a shaft, the dual piston assembly including a compression piston, a rebound piston, and a reservoir port coupled between the compression piston and the rebound piston along an axis of the shaft. The dual piston assembly disposed in the chamber, axially movable relative to the chamber, and separating the chamber into a compression side and a rebound side. A fluid pathway internal to the shaft, the fluid pathway fluidly coupling the chamber with a reservoir via the reservoir port.
    Type: Application
    Filed: October 20, 2023
    Publication date: April 24, 2025
    Applicant: Fox Factory, Inc.
    Inventors: Bobby Lee Smith, Jr., Geoffrey Tyler Carlisle
  • Patent number: 12280845
    Abstract: An assembly for enabling continuous seat post function during extreme conditions is described and includes: a first valve at least partially, slidably disposed within a stationary piston and for controlling a first fluid pathway there through, wherein the first fluid pathway runs from a first portion and to a second portion of the oil chamber, wherein the stationary piston separates the oil chamber into the first portion and the second portion; and a second valve at least partially disposed within the stationary piston and disposed in series with the first valve and having a second fluid pathway disposed through the first valve and the second valve, being in parallel with the first fluid pathway, running from the first portion to the second portion of the oil chamber, and providing a bypass for oil to flow from the first portion to the second portion when the first fluid pathway is closed.
    Type: Grant
    Filed: February 15, 2024
    Date of Patent: April 22, 2025
    Assignee: Fox Factory, Inc.
    Inventors: Barna Madau, Jeremiah Docter
  • Patent number: 12270452
    Abstract: A damper valve with an adjustable effective stiffness of a shim. The damper valve includes a piston. The piston has a fluid path formed therethrough. A shim is disposed proximate the fluid path formed through the piston. A stiffness adjustment feature is coupled to the shim, and the shim is disposed between the piston and the stiffness adjustment feature. The stiffness adjustment feature is configured to adjust the effective stiffness of the shim without affecting a preload applied to the shim.
    Type: Grant
    Filed: March 29, 2023
    Date of Patent: April 8, 2025
    Assignee: Fox Factory, Inc.
    Inventors: Damon Gilbert, William O. Brown, IV
  • Patent number: 12270062
    Abstract: A sway bar system includes a sway bar having a first end and a second end. The sway bar system further includes a first electronically controlled damper link which is coupled to the first end of the sway bar. The first electronically controlled damper link is coupled a first location of a vehicle. The sway bar system also has a second link which is coupled to the second end of the sway bar. The second link is coupled a second location of the vehicle.
    Type: Grant
    Filed: March 11, 2024
    Date of Patent: April 8, 2025
    Assignee: Fox Factory, Inc.
    Inventors: Philip Tsiaras, Rick Strickland
  • Patent number: 12269548
    Abstract: A dropper seatpost assembly is disclosed. The dropper seatpost assembly includes a lower post comprising a travel adjustment bore and an upper post configured to interactively operate with respect to the lower post. The dropper seatpost assembly also includes a translating assembly configured to maintain one or both of an axial orientation and a rotational orientation of the upper post with respect to the lower post and at least one travel adjustment spacer removably coupled with the travel adjustment bore, the at least one travel adjustment spacer to interact with the translating assembly to reduce a maximum travel distance of the interactive operation of the upper post with respect to the lower post.
    Type: Grant
    Filed: January 21, 2023
    Date of Patent: April 8, 2025
    Assignee: Fox Factory, Inc.
    Inventors: Thomas Samuel Holaday, Joshua Coaplen
  • Patent number: 12263711
    Abstract: A sway bar system is described. The sway bar system includes a sway bar having a first end and a second end. An electronically controlled connector to provide a remotely controllable physical connection and disconnection capability between a first location on a vehicle and the first end of the sway bar; and the second end of the sway bar coupled to a second location on the vehicle.
    Type: Grant
    Filed: March 28, 2023
    Date of Patent: April 1, 2025
    Assignee: Fox Factory, Inc.
    Inventors: Nobuhiko Negishi, Rick Strickland, Philip Tsiaras, Andrew Peterson
  • Patent number: 12257871
    Abstract: A method for controlling vehicle motion is described. The method includes accessing a set of control signals including a measured vehicle speed value associated with a movement of a vehicle. A control signal associated with user-induced input is also accessed. The method compares the measured vehicle speed value with a predetermined vehicle speed threshold value to achieve a speed value threshold approach status, and then compares the set of values to achieve a user-induced input threshold value approach status. The method monitors a state of a valve within the vehicle suspension damper, and determines a control mode for the vehicle suspension damper. The method also regulates damping forces within the vehicle suspension damper.
    Type: Grant
    Filed: October 29, 2020
    Date of Patent: March 25, 2025
    Assignee: Fox Factory, Inc.
    Inventors: Everet Owen Ericksen, Christopher Paul Cox, Philip Tsiaras, Mark Larson, Mario Galasso, Matt McLellan
  • Patent number: 12258085
    Abstract: A dropper seatpost assembly is disclosed. The dropper seatpost assembly includes a lower post and an upper post configured to telescopically move with respect to the lower post. The dropper seatpost assembly also includes a translating mechanism configured to maintain an orientation such as a lateral orientation, a rotational orientation, or both a lateral orientation and a rotational orientation of the upper post with respect to the lower post as the upper post telescopically moves with respect to the lower post, the translating mechanism comprising two or more vertically offset features.
    Type: Grant
    Filed: August 30, 2023
    Date of Patent: March 25, 2025
    Assignee: Fox Factory, Inc.
    Inventors: Joshua Coaplen, John Ralph Kiffmeyer
  • Patent number: 12258093
    Abstract: A lower fork alignment system for a vehicle is described. The lower fork alignment system includes: a brace detachably coupling a first lower tube and a second lower tube of a lower fork, wherein the first and second lower tubes include: first and second receiving adjustment mechanism configured for receiving corresponding interfacing mechanisms of the brace, wherein upon receipt of alignment features of the interfacing mechanisms, one of the first lower tube and the second lower tube is enabled to be adjusted in a horizontal direction along a horizontal axis, and the other of the first lower tube and the second lower tube is enabled to be adjusted in a vertical direction along a vertical axis.
    Type: Grant
    Filed: December 27, 2023
    Date of Patent: March 25, 2025
    Assignee: Fox Factory, Inc.
    Inventor: Mario Galasso
  • Publication number: 20250091404
    Abstract: An internal stroke sensor for an IFP shock assembly is disclosed herein. The shock assembly includes a damper chamber and a damping piston coupled to a piston shaft. The damping piston disposed in the damper chamber and axially movable relative to the damper chamber, the damping piston separating a compression portion from a rebound portion within the damper chamber. The shock assembly also includes an internal floating piston (IFP) and an IFP location sensor. The IFP location sensor to determine a position information for the IFP. A processor is configured to receive the position information for the IFP from the IFP location sensor and utilize the position information for the IFP to determine a shock stroke position of the shock assembly.
    Type: Application
    Filed: August 1, 2024
    Publication date: March 20, 2025
    Applicant: Fox Factory, Inc.
    Inventor: Connor RANDALL
  • Patent number: 12253139
    Abstract: A vehicle damper assembly is disclosed. The damper includes a reservoir, a cylinder having an inner diameter (ID) and fluidly coupled with the reservoir and a rod and a piston. The piston coupled to the rod and configured to divide the cylinder into a compression side and a rebound side. The damper further includes an active base valve to provide independent flow control for a reservoir flow path between the cylinder and the reservoir. The damper also includes an active main valve to provide independent flow control for a piston flow path fluidly coupling the compression side with the rebound side.
    Type: Grant
    Filed: September 17, 2020
    Date of Patent: March 18, 2025
    Assignee: Fox Factory, Inc.
    Inventor: Regan Woelfel
  • Patent number: 12251976
    Abstract: A system for minimizing data transmission latency between a sensor and a suspension controller of a vehicle is described. The system includes: a state determination module that determines a physical state of the vehicle; a plurality of data paths for transmitting a first signal from the sensor to the suspension controller; a data path configurator of the controller that selects a first data path of the plurality of data paths based on at least one characteristic of the first data path and the physical state and configures the first data path to transmit the first signal; and an actuation module that generates an actuation signal to control a damping characteristic of the suspension actuator based on at least the first signal.
    Type: Grant
    Filed: November 7, 2022
    Date of Patent: March 18, 2025
    Assignee: Fox Factory, Inc.
    Inventor: Thomas Wittenschlaeger
  • Publication number: 20250083487
    Abstract: A hot-start suspension tune system and method is disclosed. The method initiates a starting suspension tune for a vehicle. The starting suspension tune is maintained until a predefined threshold is reached. After the predefined threshold is reached, the starting suspension setting is automatically modified to a performance suspension setting.
    Type: Application
    Filed: August 23, 2024
    Publication date: March 13, 2025
    Applicant: Fox Factory, Inc.
    Inventors: Everet Owen Ericksen, Evan Peterson, Evan Power, Michael Fraguglia, Zachary Michaels, Jordi Cortes
  • Publication number: 20250083489
    Abstract: Disclosed herein is a sway bar system comprising a damping link that couples a first end of a sway bar to a first location on a vehicle. The damping link is comprised of a body comprising a damping chamber and a reservoir. There is also a through shaft coupled to a piston, where the piston divides the chamber into a first chamber and a second chamber. A high-pressure line is fluidly coupled with the chamber and the reservoir and allows fluid to flow from the first chamber and the second chamber to the reservoir. A low-pressure line is fluidly coupled with the chamber and the reservoir and allows fluid to flow from the reservoir to the first chamber and the second chamber. The high-pressure line and the low-pressure line assist in self-centering the sway bar.
    Type: Application
    Filed: July 30, 2024
    Publication date: March 13, 2025
    Applicant: Fox Factory, Inc.
    Inventors: Rick Strickland, Phillip A. Kendrick, Connor Randall
  • Publication number: 20250084876
    Abstract: An IFP is disclosed. The IFP includes a sealing channel formed axially about an outer diameter (OD), the sealing channel including at least two walls where the at least two walls of the sealing channel having a smaller OD than an inner diameter (ID) of a chamber and a channel is formed between the at least two walls. The IFP also includes an anti-tipping feature fixedly coupled with at least a portion of one wall of the sealing channel, the anti-tipping feature increasing a length of the IFP.
    Type: Application
    Filed: September 12, 2023
    Publication date: March 13, 2025
    Applicant: Fox Factory, Inc.
    Inventors: Joshua Coaplen, Christopher Otterness, Thomas Pollock
  • Publication number: 20250084928
    Abstract: A pressure balanced valve with integral pressure relief function is disclosed. The pressure relief valve includes a cap with an opening therein, a plunger configured to fill the opening in the cap, and a spring configured to hold the plunger against the cap. The pressure relief valve providing a fluid pathway through a piston, wherein the fluid pathway extends between a first fluid chamber and a second fluid chamber and provides a bypass for fluid to flow from the second fluid chamber to the first fluid chamber when a pressure of a fluid in the second fluid chamber is above a blow-off pressure of the pressure relief valve.
    Type: Application
    Filed: September 12, 2023
    Publication date: March 13, 2025
    Applicant: Fox Factory, Inc.
    Inventors: Thomas Holaday, Season Chu, William O. Brown, IV, Joshua Coaplen
  • Publication number: 20250084920
    Abstract: Methods and apparatus for a composite bicycle front sprocket are disclosed herein. One embodiment discloses a composite bicycle front sprocket assembly having an outer assembly of a first material. The bicycle front sprocket assembly also has a center assembly of a second material. The center assembly is disposed at least partially within the outer assembly. The center assembly is irremovably coupled with the outer assembly. The center assembly is irremovably coupled with the outer assembly without an external fastening device to irremovably couple the center assembly with the outer assembly.
    Type: Application
    Filed: August 1, 2024
    Publication date: March 13, 2025
    Applicant: Fox Factory, Inc.
    Inventors: Robert Erik Moore, Douglas Alexander Chalmers
  • Publication number: 20250075769
    Abstract: An apparatus and system are disclosed that provide position sensitive suspension damping. A damping unit includes a piston mounted in a fluid-filled cylinder. A vented path in the piston may be fluidly coupled to a bore formed in one end of the piston rod, creating a flow path for fluid to flow from a first side of the piston to a second side of the piston during a compression stroke. The flow path may be blocked by a needle configured to engage the bore as the damping unit is substantially fully compressed, thereby causing the damping rate of the damping unit to increase. In one embodiment, the piston includes multiple bypass flow paths operable during the compression stroke or the rebound stroke of the damping unit. One or more of the bypass flow paths may be restricted by one or more shims mounted on the piston.
    Type: Application
    Filed: October 23, 2023
    Publication date: March 6, 2025
    Applicant: Fox Factory, Inc.
    Inventors: Everet Owen Ericksen, Christopher Paul Cox, Sante M. Pelot
  • Patent number: 12240284
    Abstract: Disclosed herein is a hydraulic jounce bouncer comprising a damper body, a shaft telescopically engaged with the damper body, a piston slidably disposed within the damper body and threadedly coupled to a first end of the shaft, wherein the piston has at least one compression port therethrough, and a negative spring disposed between the shaft and the damper body.
    Type: Grant
    Filed: July 19, 2022
    Date of Patent: March 4, 2025
    Assignee: Fox Factory, Inc.
    Inventors: Matthew Stewart, Ola Christopher Nilsson