Abstract: A system for laying pipe includes a conveyor configured to receive one or more pipes, and one or more friction stir welding (FSW) machines configured to connect the one or more pipes to a pipeline deployed toward a sea floor.

Abstract: An anchor-packer assembly includes a packer having a slips assembly and a seal. The slips assembly and the seal are radially expandable so as to engage a surrounding tubular. The assembly also includes an anchor coupled to the packer. The anchor includes a slips assembly and is configured to transmit a first torque and a first axial force to the packer, to set the packer. The anchor is configured to be actuated from an anchor running position in which the slips assembly thereof is retracted, to an anchor set position, in which the slips assembly thereof is expanded radially outward, in response to a second torque and a second axial force, and the anchor in the anchor set position is configured to prevent an uphole-directed force on the packer from releasing the slips assembly of the packer from engagement with the surrounding tubular.

Abstract: A system for controlling surge pressure and deployed into a wellbore drilled using a managed pressure drilling technique includes auto-fill float equipment allowing flow into a liner casing string, a drillpipe diverter providing a flow path between a drillpipe landing string and an annulus, and a drillpipe flow restrictor selectively blocking the flow path from the top of the drillpipe landing string while allowing fluid to be displaced up the liner casing string and into the annulus. The drillpipe flow restrictor and the drillpipe diverter are convertible to provide a flow path from the wellbore through the auto-fill float equipment to a top surface while blocking flow through the diverter into the annulus. The auto-fill float equipment is convertible to block the flow path from the wellbore into the liner casing string, while allowing fluid to flow from the liner casing string into the wellbore.

Abstract: A control system for a tong for a drilling rig includes a tong motor control valve that is selectively actuatable to cause rotation of the tong in a first direction or in a second direction, a run/pull mode selector configured to actuate between a first configuration for running tubulars into a well and a second configuration for pulling tubulars from the well, a rotation speed selector configured to actuate between a high-speed setting configured to cause the tong to be driven to rotate at a first speed, and a low-speed setting configured to cause the tong to be driven to rotate at a second speed, and a rotation change control device configured to selectively prevent or permit actuation of the tong motor control valve based on the configuration of the run/pull mode selector and the setting of the rotation speed selector.

Abstract: A method including acquiring measurements representing torque applied to a connection between a first tubular and a second tubular, a rotational position of the first tubular relative to the second tubular, or both, obtaining a plurality of make-up parameters representing conditions under which the connection is fully made, generating a plurality of rules for connection evaluation based on the make-up parameters, and automatically evaluating the connection using a computer. Automatically evaluating includes applying machine learning, the plurality of rules, or a combination thereof to a dataset of the measurements. The method also includes recommending accepting or rejecting the connection based on the automatic evaluation.

Abstract: Systems, methods, and computer-readable media for mitigating collision occurrences on a drilling rig, of which an example of the method includes associating ultra wide band (UWB) tags with pieces of rig equipment and rig personnel. The tags are configured to communicate with one or more anchors. The method also includes determining interlock rules associated with each of the pieces of rig equipment, monitoring positions of the pieces of rig equipment and the rig personnel using the tags, in real-time, determining that one or more of the interlock rules are violated by a position of one or more of the pieces of rig equipment, rig personnel, or both, and, in response to determining that the one or more of the interlock rules are violated, at least partially disabling operation of one or more of the pieces of rig equipment.

Abstract: An apparatus for reducing torque in a drill string includes a clamp assembly having a first clamp segment and a second clamp segment, the first and second clamp segments each including two circumferential ends, the two circumferential ends of the first clamp segment being configured to be connected to the two circumferential ends of the second clamp segment so as to secure the clamp assembly around an oilfield tubular and prevent the clamp assembly from rotating relative to the oilfield tubular. An outer diameter surface of each of the first and second clamp segments is generally continuous in an axial direction. The apparatus also includes an outer sleeve positioned around the clamp assembly, wherein the clamp assembly is configured to rotate with the oilfield tubular and with respect to the outer sleeve.

Abstract: A ruggedized bidirectional cutting system with an outer wear band having a first blade-free fitting section engaging within the drill string and a first cutting section integral with the first blade-free fitting section. The first cutting section has a plurality of blades, each blade with two cutting portions extending at defined cutting angles and a blade cutting portion extending at a third angle from the longitudinal axis different from the first and second angles. Each blade has cutting inserts. A plurality of flutes are formed between pairs of blades to stabilizes and protects bottom hole equipment while a wellbore completes directional drilling objectives.

Abstract: A centralizer assembly installed on a casing section. A bow spring assembly having bow spring members is installed around the outer surface of the casing section and can rotate about the outer surface of the casing section. At least one portion of the casing section is swaged to increase the outer diameter of that section. Bow spring heel supports prevent bow spring members from contacting the outer surface of the central casing section when compressed. Non-abrasive materials prevent damage to wellhead or other polished bore receptacles.

Abstract: Methods and systems for controlling a stand-building process of which the method includes engaging a first tubular using an elevator, hoisting the first tubular by raising the elevator, lowering the first tubular into a spider by lowering the elevator, engaging the first tubular using the spider, disengaging the first tubular from the elevator after engaging the first tubular using the spider, engaging a second tubular using the elevator, hoisting and lowering the second tubular into engagement with the first tubular, connecting together the first and second tubulars, and disengaging the spider from the first tubular after connecting together the first and second tubulars. At all times during the stand-building process, a sequential step control system locks an open/close control of the elevator control, or locks an open/close control of the spider control, or locks both, depending on a step of the stand-building process being performed.

Abstract: An apparatus for assembling a tubular string includes a rig drilling bail, a joint bail extender, and a device. The joint bail extender is rigidly coupled to the rig drilling bail. The device is coupled to the first joint bail extender and configured to engage a tubular segment.

Abstract: A lifting elevator includes a first elevator segment having a first plurality of slips, a second elevator segment having a second plurality of slips, and a hinge. The first elevator segment and the second elevator segment each have a swept angle of about 180°, and each of the first plurality of slips and the second plurality of slips includes a die configured to grip an external surface of a pipe.

Abstract: A portable apparatus for vertically positioning tubulars in a mousehole of a drilling rig includes a main body housing a winch and an anchor point. The main body is configured to be radially aligned with the mousehole. The apparatus also includes a float assembly which is suspended within the mousehole below the main body and a cable wound onto the winch. The cable extends downward into the mousehole traversing the mousehole at the float assembly and then extends upward to and attached to the anchor point on the main body.

Abstract: A gripping tool for gripping oilfield tubulars includes a gripping element having a substrate, and at least one gripping surface configured to engage an oilfield tubular, the at least one gripping surface being formed on the gripping element. The at least one gripping surface includes a coating on an outer surface of the substrate, the coating includes a carrier and a plurality of particles at least partially embedded in the carrier. The particles each have a hardness that is greater than a hardness of the carrier and a base metal of the gripping element, and the particles extend outward from the carrier and are configured to engage a structure that is gripped by the gripping tool.

Abstract: A load transfer system includes a load transfer bushing having a first and second arcuate segments configured to engage a load surface of a tubular or of a collar connected to the tubular, and an elevator configured to receive the load transfer bushing. Moving the elevator from its closed position to its open position while the elevator engages the load transfer bushing moves the first and second arcuate segments apart, permitting the elevator and the load transfer bushing to be received around the tubular. Moving the elevator from the opened position to the closed position with the load transfer bushing and elevator surrounding the tubular forms an axial engagement load surface for the load surface of the tubular or the collar. The load transfer bushing is disengageable from the elevator.

Abstract: A tubular connecting system includes a tong configured to apply a torque on an upper tubular, to torque a connection of the upper tubular to a lower tubular, a torque linkage extending at least partially vertically from the tong, the torque linkage being configured to transmit a force or force-pair, or pure torque, generated by the tong applying the torque to the upper tubular, a transmission plate removably coupled to the torque linkage so as to transmit linear forces thereto, therefrom, or both, the transmission plate being configured to receive the lower tubular therethrough, and a landing plate removably coupled to the transmission plate and configured to engage the lower tubular. The landing plate is configured to counteract the torque as it is applied to the lower tubular by the tong.

Abstract: A tubular handling system and method, of which the system includes a power tong configured to engage and rotate an add-on tubular by applying a torque thereto, the power tong defining a central opening configured to receive the add-on tubular therethrough, a spider disposed at a rig floor, the spider being configured to support a tubular string, a lifting assembly coupled with the power tong and configured to move the power tong vertically with respect to the tubular string and the spider, and a control line guide coupled to the power tong. The control line guide is movable between an extended position in which the control line guide is configured to guide a control line into close proximity to the add-on tubular, and a retracted position in which the control line guide is configured to maintain a lateral control line clearance gap between the control line and the add-on tubular.

Abstract: An apparatus and method for reducing torque in a drill string, in which the apparatus includes a first clamp assembly including a plurality of arcuate clamp segments that are pivotally connected together, the plurality of arcuate clamp segments being configured to be positioned around and secured to an oilfield tubular so as to be rotationally fixed to the oilfield tubular, and an outer sleeve positioned around the first clamp assembly. The outer sleeve includes at least two sleeve segments assembled together to form a generally cylindrical sleeve around the first clamp assembly, and the first clamp assembly is configured to rotate with the oilfield tubular and with respect to the outer sleeve.

Abstract: A pipe wrench for making-up or breaking-out a threaded connection between a first tubular member and a second tubular member includes an upper wrench assembly with a pair of upper jaw assemblies configured to grip the first tubular member and a lower wrench assembly with a pair of lower jaw assemblies configured to grip the second tubular member. The upper and lower wrench assemblies are concentrically constrained, axially overlap, and radially engage with one another. Each of the upper and lower wrench assemblies independently includes a frame with a curved segment containing an arc at an angle of about 160° to about 200°. The upper and lower wrench assemblies are configured to rotate the first tubular member relative to the second tubular member and can have an angle of rotation in a range from about 75° to about 180°.

Abstract: A pipe racking system and method, of which the pipe racking system includes a vertical column extending upwards from a rig floor, a main arm that is movable vertically along the column, a gripper connected to a distal end of the main arm and movable therewith, and an elevator including a plurality of slips configured to engage an outer diameter surface of a tubular and support a weight of the tubular by gripping the outer surface of the tubular. The elevator is suspended from the gripper or a distal end of the main arm via one or more suspension arms. The system also includes one or more guide arms connected to the vertical column. The one or more guide arms are configured to maintain a vertical orientation of the tubular.