Patents Assigned to Fuji Kihan Co., Ltd.
  • Patent number: 11858177
    Abstract: Surface material of a mold molding surface and surface treatment method. A molding surface of material including metal and in which the molding surface reaches 50° C. or higher during molding is subjected to rapid thermal processing by injecting a substantially spherical shot with a hardness equal to or greater than the surface hardness of the mold and a size of #220 (JIS R6001-1973) or smaller at an injection pressure of 0.2 MPa or more and bombarding the surface with the shot, causing the temperature to rise locally and instantaneously at a bombarded portion to refine the surface structure of the surface and to form numerous smooth arc-shaped indentations on the entire surface of the surface. Then, powder including titanium having size of #100 or smaller is injected at an injection pressure of 0.2 MPa or more to form a coating of titanium oxide on the surface of the surface.
    Type: Grant
    Filed: July 18, 2022
    Date of Patent: January 2, 2024
    Assignee: FUJI KIHAN CO., LTD.
    Inventor: Yoshio Miyasaka
  • Patent number: 11745393
    Abstract: Surface material of a mold molding surface and surface treatment method. A molding surface of material including metal and in which the molding surface reaches 50° C. or higher during molding is subjected to rapid thermal processing by injecting a substantially spherical shot with a hardness equal to or greater than the surface hardness of the mold and a size of #220 (JIS R6001-1973) or smaller at an injection pressure of 0.2 MPa or more and bombarding the surface with the shot, causing the temperature to rise locally and instantaneously at a bombarded portion to refine the surface structure of the surface and to form numerous smooth arc-shaped indentations on the entire surface of the surface. Then, powder including titanium having size of #100 or smaller is injected at an injection pressure of 0.2 MPa or more to form a coating of titanium oxide on the surface of the surface.
    Type: Grant
    Filed: November 27, 2018
    Date of Patent: September 5, 2023
    Assignee: FUJI KIHAN CO., LTD.
    Inventor: Yoshio Miyasaka
  • Patent number: 11731242
    Abstract: A method of treating a surface of a mold. A preliminary treatment of dry-ejecting an angular carbide powder against the surface of the mold so as to cause elemental carbon present within the carbide powder to be diffused into the surface of the mold. The carbide powder has particle diameters not larger than those of a 220 grit and the carbide powder being dry-ejected at an ejection pressure of 0.2 MPa or greater. An after-treatment of dry-ejecting a spherical powder against the surface of the mold to cause the spherical powder to impact the surface of the mold and form innumerable circular arc shaped fine depressions. The spherical powder has a hardness not less than the hardness of a base material of metal of the mold and particle diameters not larger than those of a 220 grit and dry-ejected at an ejection pressure of 0.2 MPa or greater.
    Type: Grant
    Filed: February 1, 2017
    Date of Patent: August 22, 2023
    Assignee: FUJI KIHAN CO., LTD.
    Inventor: Yoshio Miyasaka
  • Patent number: 11124868
    Abstract: A method of treating a surface of a gear for a strain wave reduction gear mechanism. The method includes: taking a gear for a strain wave reduction gear mechanism as a workpiece, the gear is formed from a machine structural steel containing at least 0.2% carbon and being subjected to heat treatment after having been machined; performing a first process in which carbide particles are ejected against a surface of the workpiece so as to remove machining marks on the surface of the workpiece and so as to cause elemental carbon in the carbide particles to diffuse and permeate into the surface of the gear; and after the first process, performing a second process in which spherical particles are ejected against a surface of the workpiece for increasing an internal compressive residual stress of the gear surface by a magnitude of at least ?50 MPa.
    Type: Grant
    Filed: October 24, 2019
    Date of Patent: September 21, 2021
    Assignee: FUJI KIHAN CO. LTD.
    Inventor: Yoshio Miyasaka
  • Patent number: 11041245
    Abstract: A method for preventing adhesion of aluminum onto the surface of a metallic product, which can be performed by a simple treatment, at low cost and within a short time. Tin granules having an average particle diameter of 10 to 100 ?m and each having an oxide film formed thereon are sprayed onto the surface of a metallic product under a spraying pressure of 0.5 MPa or more or at a spraying velocity of 200 m/sec or more to form a tin oxide coating film at a thickness of 1 ?m or less on a portion of the surface of the metallic product, wherein the portion of the surface of the metallic product is a portion at which the metallic product is in contact with aluminum or an aluminum alloy. By forming the tin oxide coating film, it becomes possible to prevent the adhesion of aluminum onto a metallic product.
    Type: Grant
    Filed: February 1, 2017
    Date of Patent: June 22, 2021
    Assignee: FUJI KIHAN CO., LTD.
    Inventor: Yoshio Miyasaka
  • Patent number: 9995242
    Abstract: There is provided a piston with a surface modified layer for an internal-combustion engine by a method using a particle to be ejected made of iron-based alloy having a diameter of 20 to 200 ?m, a thermal conductivity of 30 W/m·k or less at 25° C., and a specific gravity of 7.5 g/cm3 or greater. The method includes: first treatment for ejecting the particle onto a surface of a piston made of aluminum-silicon alloy or aluminum-copper-based alloy in a space in which oxygen exists at arc height value of 0.07 to 0.13 mm (N), second treatment for ejecting the particle onto the surface of the piston in a space in which oxygen exists at arc height of 0.13 to 0.22 mm (N), and heating treatment applying to the piston for 1.5 hours or longer at 170 to 190° C. in a space in which oxygen exists.
    Type: Grant
    Filed: October 8, 2013
    Date of Patent: June 12, 2018
    Assignees: Art Metal Mfg. Co., Ltd., Fuji Kihan Co., Ltd.
    Inventors: Nobuyuki Fujiwara, Yoshio Miyasaka
  • Publication number: 20150233320
    Abstract: There is provided a piston with a surface modified layer for an internal-combustion engine by a method using a particle to be ejected made of iron-based alloy having a diameter of 20 to 200 ?m, a thermal conductivity of 30 W/m·k or less at 25° C., and a specific gravity of 7.5 g/cm3 or greater. The method includes: first treatment for ejecting the particle onto a surface of a piston made of aluminum-silicon alloy or aluminum-copper-based alloy in a space in which oxygen exists at arc height value of 0.07 to 0.13 mm (N), second treatment for ejecting the particle onto the surface of the piston in a space in which oxygen exists at arc height of 0.13 to 0.22 mm (N), and heating treatment applying to the piston for 1.5 hours or longer at 170 to 190° C. in a space in which oxygen exists.
    Type: Application
    Filed: October 8, 2013
    Publication date: August 20, 2015
    Applicants: Art Metal Mfg. Co., Ltd., Fuji Kihan co., Ltd.
    Inventors: Nobuyuki Fujiwara, Yoshio Miyasaka
  • Patent number: 8893538
    Abstract: Uniform nano-scale microstructures can be reliably formed on the surface layer of this metal product while still improving the surface roughness and make the surface layer robust enough not to disappear due to wear. The surface of the metal product is repeatedly subjected to instantaneous rapid heating and rapid cooling by intermittently ejecting onto the surface of the metal product shot with a mixture of three or more approximate but different particle sizes for a high ejection density, thereby forming uniform microstructures near the surface of the metal product and forming micro-diameter dimples in the metal surface.
    Type: Grant
    Filed: November 10, 2011
    Date of Patent: November 25, 2014
    Assignee: Fuji Kihan Co., Ltd.
    Inventor: Yoshio Miyasaka
  • Patent number: 8652227
    Abstract: An abrasive cleaning agent is provided which can be used for a polishing process for polishing a surface of a workpiece to form a mirror surface, which suppresses generation of static electricity and adhesion of stains to the workpiece, which decreases a crushing ratio, and which has a low environmental burden when the abrasive cleaning agent is disposed of. The above abrasive cleaning agent includes an elastic material containing a soluble nitrogen substance as a primary component, which is obtained from tubers of devil's tongue and which contains mannan as a primary component, and a 10% to 30% of water; and 1 to 30 percent by weight, with respect to the elastic material, of abrasive grains of size 53 micron or less, which are supported on surfaces of the elastic material and/or are buried therein, so that the grain diameter on the whole is in the range of 88 to 1,190 ?m.
    Type: Grant
    Filed: June 26, 2013
    Date of Patent: February 18, 2014
    Assignee: Fuji Kihan Co. Ltd
    Inventor: Yoshio Miyasaka
  • Publication number: 20140021174
    Abstract: In order to extend a lifetime of a welding tip in a simple way, a surface reinforcing layer 2 is formed by ejecting a metal powder shot onto at least an inner peripheral surface of a welding tip 1 (1, 12) formed of any material of copper, a copper alloy or ceramic-dispersed copper at an ejection velocity of 100 m/sec or higher. The metal powder shot has an average particle diameter of 40 to 150 ?m and hardness equal to or higher than the material of the welding tip 1 (11, 12). Then, a semiconductor film 3 is formed on the surface reinforcing layer 2 by further ejecting a tin powder with an average particle diameter of 10 ?m to 100 ?m having a tin oxide film formed thereon onto the surface reinforcing layer 2 at an ejection velocity of 200 m/sec or higher.
    Type: Application
    Filed: April 22, 2013
    Publication date: January 23, 2014
    Applicant: FUJI KIHAN CO., LTD.
    Inventor: Yoshio MIYASAKA
  • Patent number: 8529650
    Abstract: An abrasive cleaning agent is provided which can be used for a polishing process for polishing a surface of a workpiece to form a mirror surface, which suppresses generation of static electricity and adhesion of stains to the workpiece, which decreases a crushing ratio, and which has a low environmental burden when the abrasive cleaning agent is disposed of. The above abrasive cleaning agent includes an elastic material containing a soluble nitrogen substance as a primary component, which is obtained from tubers of devil's tongue and which contains mannan as a primary component, and a 10% to 30% of water; and 1 to 30 percent by weight, with respect to the elastic material, of abrasive grains of size #220 or less, which are supported on surfaces of the elastic material and/or are buried therein, so that the grain diameter on the whole is in the range of 88 to 1,190 ?m.
    Type: Grant
    Filed: June 19, 2008
    Date of Patent: September 10, 2013
    Assignee: Fuji Kihan Co., Ltd.
    Inventor: Yoshio Miyasaka
  • Patent number: 8518543
    Abstract: A sliding member is produced by forming hardening layers with two-layered structure on surface of a substrate metal with a Vickers hardness of not more than Hv300, such as aluminum or magnesium alloy for example, and then forming a DLC film having surface roughness defined as maximum height roughness Rz of 1 to 10 ?m further on the hardening layers. The above-described hardening layers are composed of a first hardening layer dispersed with heavy metal particles, preferably made of tungsten and/or tantalum in the substrate metal, and a second hardening layer formed under the first hardening layer.
    Type: Grant
    Filed: February 3, 2009
    Date of Patent: August 27, 2013
    Assignees: FujiWPC Co., Ltd., Fuji Kihan Co., Ltd.
    Inventors: Makoto Kano, Takahiro Horiuchi, Shinichi Takagi, Masao Kumagai, Eiji Shimodaira, Yoshio Miyasaka
  • Patent number: 8430020
    Abstract: A piston allowing a lubrication layer of a resin coating with a low friction coefficient to be tightly adhered to a skirt portion of a piston for an internal combustion engine, with low friction, superior wear resistance, and superior anti-seizing properties and that can reduce wear of a cylinder inner wall even if the lubrication layer is peeled off or abraded, is provided. Metal or ceramic fine particles having an average particle diameter of 20 ?m to 400 ?m are injected with compressed air or compressed nitrogen as a mixture fluid onto the skirt portion of the piston, made of an aluminum alloy and produced by a method such as casting or forging, at an injection speed of 80 m/s or more or an injection pressure of 0.2 MPa or more to be collided with the skirt portion, thereby uniformly making a microstructure of a piston base material fine-grained in a depth range of 1 ?m to 15 ?m from a surface of the skirt portion and forming a modified layer with an activated surface.
    Type: Grant
    Filed: October 7, 2009
    Date of Patent: April 30, 2013
    Assignees: Art Metal Mfg Co., Ltd., Fuji Kihan Co., Ltd.
    Inventors: Nobuyuki Fujiwara, Hiroshi Narusawa, Tsutomu Sakai, Yoshio Miyasaka
  • Patent number: 8410029
    Abstract: The present invention provides a surface-oxide abrasion-resistant lubricant coating that can maintain high lubricity for a long time without wear of a base material and a coating or damage to an object to be contacted by a simpler method and with less expensive material. A mixed fluid of a compressed gas and fine-particle powders of two soft metals having lower hardness and lower melting point than the base material of a sliding contact portion is ejected onto a surface of the sliding contact portion. The fine-particle powders of the soft metals are made to react with oxygen in the compressed gas at the surface of the sliding contact portion to form a metal-oxide film with high melting point composed of metal oxides of the two soft metals, one of the metal oxides having higher hardness than the other. This metal-oxide film with high melting point includes a coating having a thickness of 0.
    Type: Grant
    Filed: March 5, 2009
    Date of Patent: April 2, 2013
    Assignee: Fuji Kihan Co., Ltd.
    Inventor: Yoshio Miyasaka
  • Patent number: 8231741
    Abstract: An internal combustion piston comprises a modified layer produced by a surface treatment including injecting injection powders having a diameter of 20 ?m to 400 ?m and containing a reinforcing element to be collided with a surface of the internal combustion piston obtained by casting and forging by injecting at an injection speed of 80 m/s or more or at an injection pressure of 0.3 MPa or more, the reinforcing element improving a strength of an alloy comprising the piston when being diffused and penetrated in the alloy, wherein by the surface treatment, oxides generated on the surface of the piston by the casting and forging are removed, and surface flaws generated on the surface are repaired, whereby the modified layer is formed to have a uniformly fine-grained metal microstructure which contains the reinforcing element in the injection powders diffused and penetrated in the vicinity of the surface of the piston and an alloy element of the alloy comprising the piston.
    Type: Grant
    Filed: May 10, 2010
    Date of Patent: July 31, 2012
    Assignees: Art Metal Mfg Co., Ltd., Fuji Kihan Co., Ltd.
    Inventors: Nobuyuki Fujiwara, Yoshio Miyasaka
  • Publication number: 20120144890
    Abstract: Uniform nano-scale microstructures can be reliably formed on the surface layer of this metal product while still improving the surface roughness and make the surface layer robust enough not to disappear due to wear. The surface of the metal product is repeatedly subjected to instantaneous rapid heating and rapid cooling by intermittently ejecting onto the surface of the metal product shot with a mixture of three or more approximate but different particle sizes for a high ejection density, thereby forming uniform microstructures near the surface of the metal product and forming micro-diameter dimples in the metal surface.
    Type: Application
    Filed: November 10, 2011
    Publication date: June 14, 2012
    Applicant: FUJI KIHAN CO., LTD.
    Inventor: Yoshio Miyasaka
  • Patent number: 7767033
    Abstract: A method for surface treatment capable of easily improving a mechanical strength of an internal combustion piston at a reasonable cost is provided. A modified surface layer is formed by injecting injection powders containing a reinforcing element to be collided with an Al—Si alloy-based piston obtained by casting and forging by injecting under predetermined conditions, the reinforcing element being diffused and penetrated in the piston to improve the strength thereof. When a function, such as fuel modification, is imparted to the modified surface layer, an element exhibiting a photocatalytic function by oxidation, such as Ti, Sn, Zn, Zr, or W, is selected as the reinforcing element.
    Type: Grant
    Filed: July 18, 2007
    Date of Patent: August 3, 2010
    Assignees: Art Metal Mfg Co., Ltd., Fuji Kihan Co., Ltd.
    Inventors: Nobuyuki Fujiwara, Yoshio Miyasaka
  • Publication number: 20100083827
    Abstract: A piston allowing a lubrication layer of a resin coating with a low friction coefficient to be tightly adhered to a skirt portion of a piston for an internal combustion engine, with low friction, superior wear resistance, and superior anti-seizing properties and that can reduce wear of a cylinder inner wall even if the lubrication layer is peeled off or abraded, is provided. Metal or ceramic fine particles having an average particle diameter of 20 ?m to 400 ?m are injected with compressed air or compressed nitrogen as a mixture fluid onto the skirt portion of the piston, made of an aluminum alloy and produced by a method such as casting or forging, at an injection speed of 80 m/s or more or an injection pressure of 0.2 MPa or more to be collided with the skirt portion, thereby uniformly making a microstructure of a piston base material fine-grained in a depth range of 1 ?m to 15 ?m from a surface of the skirt portion and forming a modified layer with an activated surface.
    Type: Application
    Filed: October 7, 2009
    Publication date: April 8, 2010
    Applicants: ART METAL MFG CO., LTD., FUJI KIHAN CO., LTD.
    Inventors: Nobuyuki Fujiwara, Hiroshi Narusawa, Tsutomu Sakai, Yoshio Miyasaka
  • Patent number: 7651727
    Abstract: There is provided a method for surface treatment of a sliding portion of a product, which is an economical method, has less risk of polluting the working environment, or causing a fire by the powder dust, and yet enables high lubricativeness to be achieved, and many concavities to be formed on the sliding portion while simultaneously providing lubricativeness. Injection particles, obtained by blending soft-metal solid lubricant particles the surfaces of which have been oxidized and layered-structure solid lubricant particles, are injected onto a surface of the sliding portion of the product to be treated at an injection speed of 150 m/sec or more, thereby to diffuse and penetrate the surface to form a layer of the injection particles, and to form many concavities on the surface of the sliding portion.
    Type: Grant
    Filed: August 23, 2005
    Date of Patent: January 26, 2010
    Assignee: Fuji Kihan Co., Ltd.
    Inventor: Yoshio Miyasaka
  • Patent number: 7637858
    Abstract: A functional sheet which exercises desired actions such as healing effect in high efficiency, without restriction by its use condition and the like is provided. A functional sheet 1 which exercises functions such as healing effect, relaxation effect, decomposition and removal of harmful substances according to complex functions such as generation of minus ions and/or photocatalyst function, by supporting a photocatalyst powder 10 such as titania (TiO2), tin oxide (SnO), zinc oxide (ZnO), SnO2, ZrO2, and WO3 which is oxidized in a structure of which a bond with oxygen is decreased as goes from its surface into the inside gradually, and a radioactive powder 20 containing a natural radioactive substance such as thorium (Th), for example, the powder of monazite, in a condition in which they are mutually brought in contact or adjacent, on a carrier 30 which forms a sheet shape composed by entangling a lot of fibers such as nonwoven fabric.
    Type: Grant
    Filed: April 13, 2005
    Date of Patent: December 29, 2009
    Assignee: Fuji Kihan Co., Ltd.
    Inventor: Yoshio Miyasaka