Abstract: An “intelligent” UV curing assembly is disclosed. The “intelligent” assembly permits automated monitoring of performance parameters, part lifetime, and inventory control of internal parts. The “intelligent” assembly includes an on lamp microprocessor. The on lamp microprocessor may be configured to recognize the internal parts, record accumulated working time of each part, and sample and process data from the plurality of “intelligent” sensors.
Type:
Application
Filed:
November 19, 2012
Publication date:
May 22, 2014
Applicant:
FUSION UV SYSTEMS
Inventors:
Yixin Yang, William E. Johnson, III, Pradyumna Kumar Swain, Michael Kenneth West, Charles Hudson Wood, David Xu, Darrin Leonhardt, Mahmood Gharagozloo
Abstract: Micro-channel-cooled UV curing systems and components thereof are provided. According to one embodiment, a lamp head module includes an optical macro-reflector, an array of LEDs and a micro-channel cooler assembly. The array is positioned within the reflector and has a high fill factor and a high aspect ratio. The array provides a high irradiance output beam pattern having a peak irradiance of greater than 25 W/cm2 at a work piece surface at least 1 mm away from an outer surface of a window of the reflector. The micro-channel cooler assembly maintains a substantially isothermal state among p-n junctions of the LEDs at less than or equal to 80° Celsius. The micro-channel cooler assembly also provides a common anode substrate for the array. A thermally efficient electrical connection is formed between the array and the common anode substrate by mounting the array to the micro-channel cooler assembly.
Abstract: Micro-channel-cooled UV curing systems and components thereof are provided. According to one embodiment, a lamp head module includes an optical macro-reflector, an array of LEDs and a micro-channel cooler assembly. The array is positioned within the reflector and has a high fill factor and a high aspect ratio. The array provides a high irradiance output beam pattern having a peak irradiance of greater than 25 W/cm2 at a work piece surface at least 1 mm away from an outer surface of a window of the reflector. The micro-channel cooler assembly maintains a substantially isothermal state among p-n junctions of the LEDs at less than or equal to 80° Celsius. The micro-channel cooler assembly also provides a common anode substrate for the array. A thermally efficient electrical connection is formed between the array and the common anode substrate by mounting the array to the micro-channel cooler assembly.
Type:
Grant
Filed:
January 26, 2011
Date of Patent:
February 19, 2013
Assignee:
Fusion UV Systems
Inventors:
Jonathan S. Dahm, Mark Jongewaard, Geoff Campbell
Abstract: An ultraviolet (UV) LED-based lamp for UV curing lamp assemblies is disclosed. An array of UV emitting LEDs are packaged together and arranged along the length of a cylindrical lens to form a UV LED-based optical component assembly. The UV LED-based optical component assembly may be made to be modular. A UV LED lamp assembly may comprise a plurality of UV LED-based optical component assemblies arranged around a workpiece tube. The workpiece tube may be filled with an inert gas and may be made of quartz or glass. One or more curved back reflectors may be placed opposite the LED UV LED-based optical component assemblies to collect UV light escaping the workpiece tube and refocus the light to the other side of the workpiece. The UV LEDs may be arranged on a single surface or a multi-level tiered platform.
Type:
Grant
Filed:
December 21, 2010
Date of Patent:
January 22, 2013
Assignee:
Fusion UV Systems
Inventors:
Darrin Leonhardt, Charles H. Wood, Pradyumna K. Swain
Abstract: A system and method are provided to power two magnetrons devices. The system may include a power supply device to power a first magnetron device and a second magnetron device. A control device may control an amount of current reaching at least the first magnetron device.
Type:
Grant
Filed:
May 10, 2001
Date of Patent:
January 21, 2003
Assignee:
Fusion UV Systems
Inventors:
Ernest G. Penzenstadler, Jonathan D. Barry, Gregory H. Owen