Abstract: A system for making a sheet of paper into a folded article is disclosed that includes multiple folding units and a turn unit for changing the travel path of the folded article. At least one of the folding units creates a fold in the folded article in a direction that is perpendicular to a fold created by another one of the folding units. The turn unit alters the travel direction of the folded article so that downstream folding units can be arranged in a manner that saves floor space. Also disclosed herein is a method of folding a sheet of paper that includes conveying the sheet of paper along perpendicular travel paths after the sheet of paper has been folded.

Abstract: An apparatus for forming and sorting informational items comprises a folding unit, a conveyor belt, a camera, a controller, and a diverter assembly. The folding unit forms a folded article from a sheet of paper. The conveyor belt transports the folded article. The camera captures an image of the folded article as it passes by the camera. The controller receives and processes the image, and the diverter assembly causes the folded article to move off of the conveyor belt when the controller determines that the folded article fails to satisfy at least one predetermined criteria.

Abstract: A method of using a folding apparatus to form an outsert having product information printed thereon comprises making a plurality of folds in a first direction in a sheet of paper; making a plurality of folds in a second direction perpendicular to said first direction to form folded articles; making a fold in said second direction to form an outsert; and applying pressure to at least one of said folded articles or said outsert, said pressure being at least about 30 pounds per square inch, said pressure being applied by a pressing unit comprising a plurality of pressure rollers.

Abstract: A method of using a folding apparatus to form an outsert having product information printed thereon comprises applying a plurality of parallel lines of water to a sheet of paper; making a plurality of folds in the sheet of paper in a direction parallel to a first direction with a first folding apparatus to form a first folded article; making a plurality of folds in the first folded article in a second direction perpendicular to the first direction to form an intermediate folded article; and making a final fold in the intermediate folded article in the second direction to form the outsert. Making the final fold may include forcing the intermediate folded article between a pair of adjustably-spaced folding members, the adjustably-spaced folding members to be adjustably spaced apart from each other by a distance that is within a range defined by a lower boundary of 0.25 inches and an upper boundary of 0.45 inches.

Abstract: A method of using a folding apparatus to form an outsert having product information printed thereon comprises applying a plurality of parallel lines of water to a sheet of paper using a plurality of spray nozzles and being applied at positions at which folds are to be made; making a plurality of folds in a first direction in the sheet of paper with a first folding apparatus; making a plurality of folds in a second direction perpendicular to the first direction; and making a fold in in the second direction to form an outsert including causing a movable member of a folding apparatus to make contact with and move a folded article towards a folding roller, and so that the folded article makes contact with the folding roller to form a fold in the folded article.

Abstract: A system for making a sheet of paper into a folded article is disclosed that includes multiple folding units and a turn unit for changing the travel path of the folded article. At least one of the folding units creates a fold in the folded article in a direction that is perpendicular to a fold created by another one of the folding units. The turn unit alters the travel direction of the folded article so that downstream folding units can be arranged in a manner that saves floor space. Also disclosed herein is a method of folding a sheet of paper that includes conveying the sheet of paper along perpendicular travel paths after the sheet of paper has been folded.

Abstract: An apparatus for forming and sorting informational items comprises a folding unit, a conveyor belt, a camera, a controller, and a diverter assembly. The folding unit forms a folded article from a sheet of paper. The conveyor belt transports the folded article. The camera captures an image of the folded article as it passes by the camera. The controller receives and processes the image, and the diverter assembly causes the folded article to move off of the conveyor belt when the controller determines that the folded article fails to satisfy at least one predetermined criteria.

Abstract: A method of using a folding apparatus to form an outsert having product information printed thereon comprises making a plurality of folds in a first direction in a sheet of paper; aking a plurality of folds in a second direction perpendicular to said first direction to form folded articles; making another fold in said second direction to form an outsert including causing a movable member of a folding apparatus to make contact with and move an intermediate portion of a folded article towards a pair of adjustably-spaced folding members, at least one of said adjustably-spaced folding members having a position that is adjustable to allow said adjustably-spaced folding members to be adjustably spaced apart from each other by a distance that is within a range defined by a lower boundary of 0.25 inches and an upper boundary of 0.45 inches.