Abstract: Apparatus for positioning tooling with respect to a workpiece such as for positioning an anvil and clamping members on the inner surface of a fuselage being riveted. The apparatus comprises a tooling head, a frame for supporting the head, a carriage for moving the frame relative to the workpiece including movement of the frame along an axis. The frame is movable radially of the axis toward and away from the workpiece for macro-movement of the head. The head is also movable relative to the frame for movement of the tooling radially of the axis toward and away from the workpiece for micro-movement of the tooling for clamping to and unclamping from the workpiece as well as to clear flange portions of stringers being riveted to the workpiece.

Abstract: The present invention provides a method and apparatus for positioning tooling with respect to a curvilinear workpiece which is curved in a first direction extending along a plane substantially perpendicular to the longitudinal axis of the workpiece and which is curved in a second direction extending along a plane to the workpiece longitudinal axis, the degree of curvature in the first direction being greater than the degree of curvature in the second direction. An illustrative example is automatic drilling, inserting and upsetting one or two piece fasteners such as exterior skin rivets on an airplane fuselage. Inner and outer positioning systems carry or support inner and outer tooling, respectively, which engage the workpiece from opposite sides thereof during tooling operations thereon.

Abstract: A programmable or flexible fixture for holding a plurality of details comprising an assembly during assembly processes thereon comprising an elongated base supported in a predetermined position, a plurality of positioning units located at spaced locations along the base, each of the positioning units having a clamp adapted to engage the details, the positioning units being located to allow access to the details from two directions of movement of tools of assembly apparatus moving with respect to the workpiece during assembly processes thereon, a robot operatively associated with the positioning units for moving the positioning units relative to the base for accepting the various members of a family of details which all have the same configuration and differ by increments in size and for holding the details together as an assembly and holding the assembly in the proper detail location and assembly position for assembling, and an actuator for moving the clamp into and out of engagement with the details.

Abstract: In an automatic fastening machine for installing fasteners in a workpiece and including at least one tool for performing a fastener installation operation on the workpiece, a component such as one of the tools for holding a fastener in spaced relation to the workpiece prior to installation therein and sealant applicator apparatus movable into and out of operative association with the fastener for applying sealant to the fastener prior to installation in the workpiece. Sealant application to the fastener is provided automatically as part of the fastener installation operation. The sealant applicator apparatus comprises a pair of sealant applicators in spaced-apart opposed facing relation and movable toward each other into sealant applying relation with the fastener. Each sealant applicator has an end shaped to confirm to a portion of the outer surface of the fastener. The applicators are readily removable to facilitate maintenance and replacement.

Abstract: Apparatus and method for positioning a wing panel or other member for riveting or conducting other operations thereon. The member is loaded at floor level on a plurality of hydraulic cylinders spaced over the length thereof and raised to a position for conducting the operations thereon. The hydraulic fluid flow to and from the hydraulic cylinders is controlled to synchronize the movements of the cylinder piston rods so that each of the piston rods bears its share of the load throughout raising and lowering of the member. The cylinders are also individually operated to accommodate passage of riveting machine heads or other tooling relative to the member.

Abstract: The present invention relates to a system control for directing and monitoring the operation of an automatic fastening machine, such as automatic drilling and riveting machine, by gathering, recording, and processing relevant data from each drilling and riveting cycle. The cycle data then becomes part of a master record that is useful for logging maintenance schedules, for establishing real-time cycle trends and for historical purposes. Real-time cycle trends are particularly beneficial to effect corrections in subsequent cycles.

Abstract: In an automatic apparatus including a frame defining a work axis relative to a workpiece held in position relative to the frame, a transfer assembly on the frame and operatively associated with a machine tool for moving the machine tool into and out of positional alignment with the work axis, and a coldworking tool carried by the transfer assembly and defining a coldworking tool axis that is spaced from the axis of the tool. The coldworking tool is movable into an operative position with the axis thereof being coincident with the work axis when the transfer assembly moves the machine tool out of positional alignment with the work axis whereupon the coldworking tool is then axially movable along the work axis and into and out of a hole provided in the workpiece for coldworking the same. A fluid delivery assembly is on the frame and connected to a source of fluid used by the coldworking tool.

Abstract: A method and apparatus for positioning tooling with respect to a curvilinear workpiece which is curved in a first direction extending along a plane substantially perpendicular to the longitudinal axis of the workpiece and which is curved in a second direction extending along a plane substantially parallel to the workpiece longitudinal axis, the degree of curvature in the first direction being greater than the degree of curvature in the second direction. An illustrative example is automatic drilling, inserting and upsetting one or two piece fasteners such as exterior skin rivets on an airplane fuselage. There is provided a head for supporting a plurality of tools at spaced locations around a central axis wherein each of the tools has an operational axis disposed substantially parallel to the central axis and an arrangement for moving the head along paths of travel relative to the workpiece to reach various locations on the workpiece where the tools are to perform operations on the workpiece.

Abstract: A method and apparatus for forming a metal object wherein first and second coils are provided in close proximity to and in electromagnetic association with each other, the first coil is in driving association with a forming tool for forming the metal object and the first and second coils are supported in a manner allowing movement of the first coil relative to the second coil, and wherein an electric current pulse is supplied simultaneously to the first and second coils to produce a repulsive electromagnetic force sufficient to accelerate the first coil and drive the forming tool to perform a forming operation on the metal object, the pulses being shaped in accordance with a characteristic of the object being formed. The pulse shaping aspect includes matching the magnetic force based on the current pulse with the stress-strain characteristic of the object being formed. A voltage doubling network can be employed to provide increased output force.

Abstract: In an automatic fastening machine 10 including a frame 12 for operating a workpiece 16 along a work centerline and having a drilling tool for drilling a hole in the workpiece, a bucking ram 26, and a milling tool 30 having a hole inspection assembly 22 mounted on the upper ram 88 thereof. The hole inspection assembly includes a hole probe assembly 24 that is movable axially along the work centerline to insert a probe member 25 into a position inside the hole in the workpiece. The probe is provided with a plurality of capacitor plates 25B that measure the peripheral extent of the hole to insure that the hole is drilled within a tolerance range and is also properly positioned on the workpiece before a fastener is inserted.

Abstract: The present invention provides a method and apparatus for positioning tooling with respect to a curvilinear workpiece which is curved in a first direction extending along a plane substantially perpendicular to the longitudinal axis of the workpiece and which is curved in a second direction extending along a plane to the workpiece longitudinal axis, the degree of curvature in the first direction being greater than the degree of curvature in the second direction. An illustrative example is automatic drilling, inserting and upsetting one or two piece fasteners such as exterior skin rivets on an airplane fuselage. Inner and outer positioning systems carry or support inner and outer tooling, respectively, which engage the workpiece from opposite sides thereof during tooling operations thereon.

Abstract: A method and apparatus for forming a metal object such as upsetting a fastener in a workpiece wherein first and second coils are provided in close proximity to and in electromagnetic association with each other, the first coil is in driving association with a forming tool adapted for forming the metal object and the first and second coils are supported in a manner allowing movement of the first coil relative to the second coil, and wherein an electric current pulse is supplied simultaneously to the first and second coils to produce a repulsive electromagnetic force sufficient to accelerate the first coil and driving the forming tool to form the metal object, the pulses being shaped in accordance with a characteristic of the metal object. The pulse shaping includes matching the magnetic force based on the current pulse with the stress-strain characteristic of the metal object being formed.

Abstract: A method and apparatus for positioning the top surface of a workpiece in proper relationship with respect to tooling including a fully extended upper clamp bushing, or for positioning the fully extended upper clamp bushing in proper relationship with respect to the top surface of a workpiece, which establishes a desired workplane wherein the top surface of the workpiece is always disposed in a normal position with respect to the lowermost surface of the upper clamp bushing and just in contact with the lowermost surface even though the top surface was disposed either below or above the desired workplane at the commencement of the clamping operation. The method and apparatus is capable of moving the top surface of the workpiece or the tooling into a desired workplane and also of determining whether or not the top surface of the workpiece adjacent the area which is to be fastened lies within the desired workplane.

Abstract: Riveting apparatus for operation on a workpiece having opposite sides and supported vertically on a horizontal surface comprising a frame having a pair of spaced apart sides movable along the supporting surface and straddling the workpiece, first and second carriages movably mounted on respective sides of the frame and riveting tools on first and second heads on the first and second carriages, respectively, the tools being movable toward and away from the workpiece. The frame travels in a first direction along the supporting surface and along the workpiece, the first and second carriages are movable in a direction substantially perpendicular to the first direction and toward and away from the supporting surface, and the frame is movable in a third direction transverse to the first direction and toward and away from the workpiece.

Abstract: A method and apparatus (10) for fastening upper and lower workpieces (20, 22) without movement of the workpieces. The apparatus is provided with a frame having upper and lower portions (24.1, 24.2) carrying upper and lower riveting ram assemblies (26, 28), respectively. Each riveting ram assembly includes a buck ram (30 or 32), a buck ram moving assembly (62 or 90, 92), a pressure foot (34 or 36), a pressure foot moving assembly (38 or 40), a buck ram position measuring device (74 or 104), and a pressure foot position measuring device (78 or 108). The upper pressure foot moving assembly (38) further includes an upper pressure foot compensation cylinder assembly (42). The apparatus also includes a load cell (112) carried by one of the buck rams for sending a force signal in response to the force being applied to the fastener during upset and thereafter.

Abstract: A programmable or flexible fixture for holding a plurality of details comprising an assembly during assembly processes thereon comprising an elongated base supported in a predetermined position, a plurality of positioning units located at spaced locations along the base, each of the positioning units having a clamp adapted to engage the details, the positioning units being located to allow access to the details from two directions of movement of tools of assembly apparatus moving with respect to the workpiece during assembly processes thereon, a robot operatively associated with the positioning units for moving the positioning units relative to the base for accepting the various members of a family of details which all have the same configuration and differ by increments in size and for holding the details together as an assembly and holding the assembly in the proper detail location and assembly position for assembling, and an actuator for moving the clamp into and out of engagement with the details.

Abstract: A method and apparatus for riveting two workpieces (20, 22) together by simultaneously upsetting both ends of a slug rivet (12). The present apparatus includes a frame portion (44) which may deflect during the rivet upsetting operation and a frame compensation booster assembly (164) which is provided to ensure that movement of the upper riveting ram relative to the frame portion (44) is increased an amount equal to the frame deflection so that the workpieces will be maintained in a substantially fixed work plane during the upsetting operation. Before the slug rivet is upset and after the slug rivet has been snugly engaged by the riveting rams (50, 60) the pressure behind the riveting rams is equalized by introducing fluid into the cylinder (48) until the pressure within the cylinder (48) equals the pressure within the cylinder (56). This is to prevent movement of the workpiece at the commencement of the upsetting operation.

Abstract: Riveting apparatus for operation on a workpiece having opposite sides and supported vertically on a horizontal surface comprising a frame having a pair of spaced apart sides movable along the supporting surface and straddling the workpiece, first and second carriages movably mounted on respective sides of the frame and riveting tools on first and second heads on the first and second carriages, respectively, the tools being movable toward and away from the workpiece. The frame travels in a first direction along the supporting surface and along the workpiece, the first and second carriages are movable in a direction substantially perpendicular to the first direction and toward and away from the supporting surface, and the frame is movable in a third direction transverse to the first direction and toward and away from the workpiece.

Abstract: Riveting apparatus for operation on a workpiece having opposite sides and supported vertically on a horizontal surface comprising a frame having a pair of spaced apart sides movable along the supporting surface and straddling the workpiece, first and second carriages movably mounted on respective sides of the frame and riveting tools on first and second heads on the first and second carriages, respectively, the tools being movable toward and away from the workpiece. The frame travels in a first direction along the supporting surface and along the workpiece, the first and second carriages are movable in a direction substantially perpendicular to the first direction and toward and away from the supporting surface, and the frame is movable in a third direction transverse to the first direction and toward and away from the workpiece.

Abstract: A method and apparatus for positioning tooling and riveting the apparatus including a frame provided with opposed riveting rams (96, 86) and clamps (34, 36). The first clamp (34) is extended above the work plane established by the outer surface of one workpiece (10) with the lower ram retracted. Next, the frame (26) is moved downwardly until the first clamp touches the workpiece. An encoder (140) measured the amount of first clamp collapse during overtravel of the frame after the first touch is sensed. The frame is now backed off this distance to establish a work line coextensive with the work plane. The lower clamp (36) is then raised to clamp the workpieces (10, 12) and drill carried by a sub-frame (66) will now drill aligned apertures through the workpieces. The subframe is indexed to another position to place rams (96, 86) is alignment with the apertures. The upper riveting ram (96) is then advanced to its full down position to set an upper cavity and is locked under high pressure.