Abstract: The tracer projectile having a closure disk assembly is described. The tracer projectile includes a projectile base with a tracer cavity formed therein. A pyrotechnic charge is pressed into the tracer cavity and is ignitable by burning propellant such that a trajectory of the projectile is visible when fired. A closure disk assembly covers and seals the tracer cavity. A crown of the closure disk assembly is supported on a ring flange formed by an annular groove in the projectile base. A sidewall of the closure disk assembly surrounds the ring flange. A retaining element is disposed in the annular groove and engages a rim of the closure disk assembly for securing the closure disk assembly to the projectile base over the tracer cavity.

Abstract: Small-, medium-, and large-caliber combustible cartridge cases and propellant combustible containers that are manufactured using reactive injection molding of azido polymers. An injection process for a single propellant combustible charge including the steps of: providing a quantity of azido bearing polymer; providing a quantity of curing agent; optionally providing a quantity of chemical blowing agent; optionally providing a quantity of fibers; optionally providing a quantity of additives and catalysts; and providing a mold defining a male cavity, a female cavity, and an injection port. The injection process further includes mixing together the azido bearing polymer, the curing agent, the optional chemical blowing agent, the optional fibers, the optional additives and catalysts, and injecting the resulting mixture into the mold.

Abstract: A cartridge includes a cartridge case having a shell having a first end portion, a second end portion opposite the first end portion and a cylindrical body extending from the first end portion to the second end portion. A reinforcing cap includes a base, a sidewall extending from the base and surrounding the first end portion such that the first edge of the shell abuts an inner face of the base, and a projection extending from the inner face. A ring is pressed against the inner face and forms an air-tight seal between the projection, the inner face, the ring, and the first end portion of the shell. A plurality of indentations form protrusions in the sidewall and the first end portion for interlocking the reinforcing cap to the shell and retaining the ring against the inner face of the base.

Abstract: Nonlethal cartridges adapted to be chambered in a firearm having a barrel that includes rifling are provided. In one example, the cartridge includes a cartridge case and a sabot that is telescopically coupled to the cartridge case and that has a sabot mouth. A projectile includes a polymer base projectile portion disposed in the sabot mouth. A polymer front shell projectile portion is coupled to the polymer base projectile portion and has an outer surface that includes a circular locking rib feature that forms an interference fit with the sabot mouth. The polymer base projectile portion is configured to engage the rifling of the barrel to impart spin stabilization to the nonlethal projectile when propelled from the sabot in response to the expansion of a propellant gas.

Abstract: A container (e.g., an ammunition casing, a rocket housing, or the like) includes a body structure having a wall defining a cavity configured to accept an energetic material, the body structure having a central region situated longitudinally between a first side region and a second side region, wherein the wall within the central region has a thickness that is less than the thickness of the wall within first region and either less than or equal to the thickness within the second side region. A strength reduction pattern is formed at least partially within the central region of the wall such that the strength reduction pattern provides a preferred rupture path when the energetic material is subjected to a predetermined external stimulus.

Abstract: An ammunition primer assembly is provided that includes, but is not limited to a cup having a base and a sidewall, a priming composition located in the cup and disposed on the base, an anvil located in the cup an upper surface, a lower surface and a side surface abutting the sidewall. The anvil defining a central channel formed therethrough. A portion of the base of the cup forms a striking surface. The striking surface is adjacent to a portion of the primer composition that is adjacent to the lower surface of the anvil. The striking surface is offset from a center of the cup.

Abstract: A novel non-toxic IR tracer composition is provided herein which, when incorporated into an IR tracer projectile which is then fired, generates a dim visibility IR trace. Such IR tracer composition is a non-toxic, boron-containing, IR tracer composition comprising: from about 20 to about 30% by weight, or from about 45 to about 60% by weight, of potassium perchlorate; from about 5 to about 16% by weight of a metallic fuel which consists of boron; from about 20 to about 25% by weight, or from about 40 to about 50% by weight, of a non-metallic fuel which consists of sodium salicylate; from about 5 to about 10% by weight of a retardant which consists either of iron carbonate or magnesium carbonate; and an effective amount of binder, wherein the total percentage of such ingredients add up to 100%. A novel IR tracer projectile containing such IR tracer composition for generating a dim visibility IR trace is also provided.

Abstract: Novel non-toxic, heavy-metal free, zinc peroxide-containing, IR tracer compositions are provided herein, which, when incorporated into a medium caliber IR tracer projectile and fired, produce a dim visibility IR trace. Such IR tracer compositions comprise from about 65 to about 75% by weight, of zinc peroxide; from about 15 to about 25% by weight of a fuel which consists of sodium salicylate; and an effective amount of a binder which is selected from the group consisting of calcium resinate and cellulose acetate butyrate. The total percentage of the ingredients adds up to 100%. Medium caliber, i.e., 0.50 caliber, IR tracer projectiles containing such IR tracer compositions are also provided.

Abstract: A jacketed projectile having one-piece steel core provides good performance regarding chamber pressure, barrel wear and accuracy by separating the jacket from a central tapered portion of the core by providing an encircling air gap that facilitates engraving of the jacket during firing.

Abstract: Systems and methods for generating high power, wideband microwave radiation pulses. A pulse generating device includes a capacitor as a primary electric energy store, a source of mechanical or chemical energy for modifying the capacitance of the capacitor, which then connects to a transmission line or pulse forming line (PFL) with many times increased electromagnetic energy, a switch and a broadband radiating element such as an antenna. A high voltage pulse and accordingly a high amount of electromagnetic energy is formed owing to decreasing the capacitance of an initially charged capacitor by dynamically changing a configuration of capacitor electrodes using mechanical work. The final configuration forms a transmission line, with the voltage and electric energy increased by the ratio of initial capacitance to final capacitance when the charge on the modifying capacitor is conserved.

Abstract: A fuze setting circuit in an artillery or tank shell having a case with a press-fitted head assembly is provided with an electromechanical fuze-wiring link that is completed electrically by mechanical assembly of a tracer-carrying projectile on the shell casing, and by the rotational attachment of a programmable fuze onto the projectile.