Abstract: Described in this application is a zero-backlash preload gear assembly. The assembly is specifically described for use with a positioning system in order to significantly reduce or eliminate mechanical error and improve tolerances. Furthermore, the assembly allows for infinite positioning of a work surface in order to facilitate improved efficiency of an automated system.

Abstract: A barrier for a robotic work station is provided and includes a pair of upright posts, and rigid panels which are movable between a lower open position and a raised closed position. The panels are simultaneously moved between the raised and lower positions by a pneumatic cylinder and a pulley system. The movable panels are cantilevered from one of the posts, and include rollers for movement within a channel in the post. A fixed panel is provided at the bottom of the posts and extends approximately to the top of the work station table.

Abstract: The invention relates to a modular positioning robotic system and method of use of the positioning system. In general, the modular positioning robotic system is comprised of a controller module, a positioning module and a base that can be either a stationary base or drive module. The positioning module also allows for additional flexibility by allowing for designs with multiple allowable adjustments that can be changed for a change in turn diameter, length, width and weight of a fixture and part combination.

Abstract: Described in this application is a zero-backlash preload gear assembly. The assembly is specifically described for use with a positioning system in order to significantly reduce or eliminate mechanical error and improve tolerances. Furthermore, the assembly allows for infinite positioning of a work surface in order to facilitate improved efficiency of an automated system.

Abstract: A six degree of freedom servo driven robot having a seventh axis servo motor for rotating servo driven nut runners affixed to swing arms about a radius. The robot offering flexibility within high production manufacturing and automotive assembly processes by realizing translational movement of servo driven nut runners about seven degrees of translation for fastening component parts of a work product within a work envelope.

Abstract: A tooling fixture is adapted to preserve the dimensional accuracy of critical dimension locating components associated with the fixture. The tooling fixture has a plurality of component locators having a body with at least one surface for accurately constraining at least one component part within the tooling fixture. The surfaces of the component locators are exposed to weld spatter. A spatter resistant coating is applied to the surfaces of the component locators to protect their surfaces from accumulating weld spatter thereby preserving the dimensional repeatability of the tooling fixture and decreasing rework or scrap quantities resulting from the component parts being out of specification.

Abstract: A six degree of freedom servo driven robot having a seventh axis servo motor for rotating servo driven nut runners affixed to swing arms about a radius. The robot offering flexibility within high production manufacturing and automotive assembly processes by realizing translational movement of servo driven nut runners about seven degrees of translation for fastening component parts of a work product within a work envelope.

Abstract: A barrier for a robotic work station is provided and includes a pair of upright posts, and rigid panels which are movable between a lower open position and a raised closed position. The panels are simultaneously moved between the raised and lower positions by a pneumatic cylinder and a pulley system. The movable panels are cantilevered from one of the posts, and include rollers for movement within a channel in the post. A fixed panel is provided at the bottom of the posts and extends approximately to the top of the work station table.

Abstract: The invention relates to a rotational flash guard and method of use of a rotational flash guard. In general, the flash guard is attached to a support frame by an arm, a linkage mechanism pivotally interconnects the arm and the support frame, and an extensible power member connects the support frame to the linkage mechanism. Due to the unique configuration of the rotational flash guard it is adapted for movement about a work piece positioner to allow for use of a robotic tool while providing protection to the operator and other workers.

Abstract: A rollup barrier is provided for a robotic station. The barrier includes a track having a tapered portion at its lower end. A switch is mounted at the extreme lower end of the track. The switch prevents actuation of the robotic equipment unless the barrier is moved to its extreme lowermost position. Extensible cylinders are used for connection to a chain trained around a sprocket in order to roll the roller.

Abstract: Apparatus for locating and grasping a flange include a plurality of clamp arms that move from an unclamped position to a clamped position, clamping the flange to the upper surface of a support platform. A plurality of pins are adapted to move upwardly into flange holes within the flange for positioning the flange during the clamping action. The locating and the clamping of the flange to the upper surface of the support platform are accomplished by a single pusher rod that is connected to both the pins and the clamps. The method comprises using a single pusher rod connected to both the pins and the clamps for locating and clamping the flange to the upper surface of a platform.

Abstract: A fluid powered rotary indexer includes a housing with a piston rotatably mounted therein. The housing includes ports providing fluid communication to opposing compartments within the housing so as to rotate the piston clockwise or counterclockwise upon the introduction of fluid into one compartment or the other. The piston is rotatably supported by a bearing which is mounted to a work surface. An adapter is connected to the piston for rotation therewith and supports a tool or work piece. The sealing rings are provided between the piston and the housing to provide a fluid seal for the chamber. A central opening is provided in the assembly through which cables, wires, and tubing can be extended.

Abstract: A break away barrier utilizes first and second spaced apart upstanding posts positioned a predetermined safe distance away from the outer movement limit of a robot. A pair of barrier assemblies are hinged to the first and second spaced apart upstanding posts and are hinged for movement from a closed position inside the safe distance to an open position outside the safe distance. A break away latch permits the opening and separation of the first and second barriers in response to a predetermined force.

Abstract: A quick change fixture mounting arrangement includes a pair of mating ball-and-socket connectors at the headstock end of the fixture and a ball joint coupler at the tailstock end of the fixture. This arrangement allows for some misalignment of the fixture relative to the axis of rotation and permits the fixture to be rotated about a second, external axis of rotation.

Abstract: A zero gravity robotic tool includes a robotic arm having a distal end. A motor is mounted on the distal end of the robotic arm and is rotated about a motor axis which passes through the center of gravity of the motor and the tool. A prime mover is connected to the robotic arm and to a pivot mechanism for causing the rotation of the motor and the tool about the motor axis.

Abstract: A dual cylinder pivotal work piece holding device includes a fixture pivotally mounted on a frame. A crank arm drives the fixture about a pivot axis. First and second cylinders have rods pivotally connected to the crank arm at a drive point offset from the fixture pivot axis. The rods form an oblique angle with each other and a controller is provided for extending and retracting the rods in a coordinated cycle so that at least one of the rods is moving at any instant during rotation of the fixture.

Abstract: An adjustable shelving unit for a robotic work station includes a plurality of elongated upright channel members each having a C-shaped transverse cross-section, the channel members being arranged in parallel pairs; and at least one shelf being releasably and movably clamped to the channel members by spring nut means so as to be adjustable in both height and angle with respect to the channel members. The adjustable shelving unit is useful in combination with a work piece positioning device and can even be attached thereto so that bins for parts and parts can be stored near their point-of-use.

Abstract: A robot aligning apparatus includes a pointer which may be connected to either the robot or the tool carried by the robot. The apparatus also includes a stationary post having a sleeve mounted thereon. The robot or the tool with the pointer mounted thereon are moved to a test station adjacent the sleeve and post, and the sleeve is moved upwardly over the pointer to indicate proper alignment.

Abstract: A light seal for use with robotic equipment includes a window having a divider panel rotatably mounted therein. Flexible sealing flaps at the opposite sides of the window opening engage the divider panel when the divider panel is in a sealed position to provide a light seal between the edges of the divider panel and the edges of the window opening.

Abstract: An improved workcell is provided with a door hinged at a midpoint between the opposite sides and maintained in a parallel relationship to the workcell access opening, thereby minimizing the clearance space required to open and close the door. The workcell is formed of a plurality of posts and wall panels which can be quickly and easily assembled and disassembled, such that the workcell is portable. The wall panels are pinned to the posts and include hollow ribs to receive cabling, wiring, and tubing for work functions within the workcell.