Abstract: A parts immersion system and method includes a trough through which a conveyor belt carries the parts. A chemical solution is introduced into the trough through an opening in the bottom of the trough, from above the trough, and/or from the sides of the trough. The parts on the conveyor belt in the trough have a tendency to retard liquid movement out of the open ends of the trough thereby allowing the chemical solution to accumulate in the trough resulting in a greater immersion of the parts in the chemical solution. A gate may be provided near one or both ends of the trough to further enhance the accumulation of the chemical solution in the trough. Flights may extend upwardly from the conveyor belt to further enhance liquid retention in the trough between the flights. Flexible seals at the ends of the flights may contact sidewalls of the trough. One or more vibrators may be provided to enhance drainage of the chemical solution from the parts as the parts exit the trough.

Abstract: A conveyor system for parts coupled to a loadbar assembly is disclosed. The conveyor system includes a walking beam conveyor and a push bar conveyor. The loadbar assembly and walking beam conveyor are configured to allow transfer of parts coupled to loadbar assemblies along a path through upward and downward and forward and reverse movements of the walking beam conveyor. The push bar conveyor and the loadbar assembly are configured to urge parts coupled to the loadbar assemblies through the push bar conveyor by an incremental distance substantially equal to the length of a segment bar of the loadbar assembly.

Abstract: A control system and method for a conveyor line having a conveyor for moving a plurality of hangars configured to carry units through processing areas for processing by equipment in the processing areas includes loading stations for entering process control variables corresponding to units loaded at the loading stations, a pair of conveyor sensors for sensing movement of the hangars and outputting signals indicating the passage of hangars, and a controller. The controller determines, based on the process control variables, the time required for the processing equipment to reach steady state conditions. The controller further determines, based on the signals from the conveyor sensors, the appropriate time for loading units onto hangars such that the unit reaches the processing equipment when the equipment has reached the steady state conditions.