Patents Assigned to GKN Sinter Metals
  • Patent number: 11863016
    Abstract: An electric motor having a rotor with an axis of rotation and an annular stator surrounding the rotor, the stator extending along an axial direction parallel to the axis of rotation and having a first end face and a second end face pointing in opposite axial directions. The stator has exactly two stator teeth extending from an annular circumferential surface that runs between the end faces of the stator, in a radially inward direction to the rotor and facing one another in relation to the axis of rotation, a first stator slot and a second stator slot, which faces the first slot in relation to the axis of rotation, extending along the circumferential surface, between the stator teeth.
    Type: Grant
    Filed: January 17, 2020
    Date of Patent: January 2, 2024
    Assignee: GKN Sinter Metals Engineering GmbH
    Inventors: Hong Giang To, Stefan Tiller, Maurice Andree
  • Patent number: 11802557
    Abstract: A method for operating an electric motor, the electric motor comprising at least one first stator with at least three coils and a rotor with at least two magnets, the first stator and the rotor being adjacently arranged in an axial direction, and the coils being adjacently arranged in a peripheral direction. The electric motor is operated at least in the following two states: a) in a first state, the coils are operated by respectively different phases of a three-phase current, and the rotor is rotated about an axis of rotation; and b) in a second state, the coils are operated by an equal-phase alternating current.
    Type: Grant
    Filed: March 6, 2019
    Date of Patent: October 31, 2023
    Assignee: GKN Sinter Metals Engineering GmbH
    Inventors: Maurice Andree, Hong Giang To, Nils Bornemann
  • Patent number: 11794240
    Abstract: A powder metal alloy composition is used in the production of a sintered powder metal insert for casting into an aluminum casting. The powder metal alloy composition includes an iron powder metal base, copper such that the copper is 3.5 weight percent or more of the powder metal alloy composition, and carbon in an amount of 0.1 to 1.0 weight percent of the powder metal alloy composition. Upon compacting and sintering the powder metal alloy composition to form the sintered powder metal insert, the sintered powder metal insert has a copper gradient that provides a higher concentration of copper on the surface of the sintered powder metal insert than in a center of the grains of the sintered powder metal insert. The higher concentration of copper at the surface of the insert enables a strong metallurgical bond to be formed with the aluminum casting during casting.
    Type: Grant
    Filed: November 19, 2018
    Date of Patent: October 24, 2023
    Assignee: GKN Sinter Metals, LLC
    Inventor: Ian W. Donaldson
  • Patent number: 11752550
    Abstract: A method of manufacturing a sized powder metal component having improved fatigue strength. The method includes the sequential steps of solutionizing a sintered powder metal component and quenching the sintered powder metal component, sizing the sintered powder metal component to form a sized powder metal component, re-solutionizing the sized powder metal component, and ageing the sized powder metal component. The sized powder metal component made by this method, in which the component is re-solutionized between sizing before ageing, can exhibit exceptional improvements in fatigue strength compared to components prepared similarly but that are not re-solutionized.
    Type: Grant
    Filed: January 10, 2019
    Date of Patent: September 12, 2023
    Assignee: GKN Sinter Metals, LLC
    Inventors: Donald Paul Bishop, Matthew D. Harding, Richard L. Hexemer, Jr., Ian W. Donaldson
  • Patent number: 11722027
    Abstract: A rotor for an axial flux motor, a radial flux motor, or a transversal flux motor, has a rotational axis which extends along an axial direction. The rotor extends in an annular manner and has a plurality of permanent magnets along the circumferential direction, the magnetization of each magnet being oriented in the circumferential direction, wherein the permanent magnets are mutually spaced along the circumferential direction, and at least one soft magnetic composite as a first material is arranged between the permanent magnets.
    Type: Grant
    Filed: November 16, 2018
    Date of Patent: August 8, 2023
    Assignee: GKN Sinter Metals Engineering GmbH
    Inventors: Hong Giang To, Nils Bornemann, Stefan Tiller
  • Patent number: 11662011
    Abstract: A pump assembly comprising at least one housing and two gear wheels. The housing comprises at least one base plate and a cover element, which are interconnectable to form a pressure chamber. An outer circumferential surface of each of the two gear wheels has a toothing, and the gear wheels intermesh via the toothings to convey a fluid. The gear wheels are arranged along an axial direction in the pressure chamber between the base plate and the cover element. The pressure chamber is formed in the housing at least by two bores. The first gear wheel is arranged in a first bore and the second gear wheel is arranged in a second bore. Centering pins are provided for aligning the bores and the gear wheels with respect to one another, wherein all centering pins are arranged exclusively in the cover element or exclusively in the base plate.
    Type: Grant
    Filed: June 15, 2018
    Date of Patent: May 30, 2023
    Assignee: GKN Sinter Metals AG
    Inventors: Arno Steiner, Heinrich Hecher, Matthias Innerbichler, Alessandro De Nicolò, Omar Franceschi, Tomasz Malogowski
  • Publication number: 20230062955
    Abstract: Systems and methods are provided for pumps that deliver optimized torque characteristics and volumetric efficiency. A system includes a housing defining a surface and a rotor defining a face. A face clearance is defined between the face and the surface. The face clearance is variable in magnitude and determinative of target performance characteristics of the pump system. The housing is made of a material selected to have a thermal expansion characteristic and the rotor is made of a second material selected to have another thermal expansion characteristic. The thermal expansion characteristics deliver the target performance characteristics of the pump system.
    Type: Application
    Filed: August 31, 2021
    Publication date: March 2, 2023
    Applicants: GM GLOBAL TECHNOLOGY OPERATIONS LLC, GHSP, Inc., GKN Sinter Metals LLC
    Inventors: Robert Benson Parrish, Michael P Fannin, Avinash Singh, Ryan David Rosinski, Alan Clifford Taylor, Thomas John Fonville
  • Patent number: 11577311
    Abstract: The present invention relates to a punching tool of a sintering press, comprising at least one lower punch and an upper punch, a first punch of the upper punch and/or lower punch having a top piece that is asymmetric with respect to an axial axis of the punch press. The first punch has a geometry which widens from the top piece towards a base and is also asymmetric with respect to the axial axis of the punch press. The invention further relates to a method for pressing at least one powdery material to a green body in a sintering press.
    Type: Grant
    Filed: September 16, 2016
    Date of Patent: February 14, 2023
    Assignee: GKN Sinter Metals Engineering GmbH
    Inventors: Rainer Schmitt, Robert Maassen, Eberhard Ernst, Hasim Tekines
  • Patent number: 11577312
    Abstract: A tool and die set and related method of use of the tool and die set in a press for the compaction of a powder metal into a preform involves an uneven amount of positional deflection of at least two lower or upper tool members. This asymmetrical elastic response under load may help to eliminate cracking of the part after the compressive load is removed.
    Type: Grant
    Filed: February 8, 2018
    Date of Patent: February 14, 2023
    Assignee: GKN Sinter Metals Engineering GmbH
    Inventors: Eberhard Ernst, Donald D. Cooper, Hasim Tekines, Guido Schneider, Rainer Schmitt
  • Patent number: 11577310
    Abstract: A sintering press includes at least one upper punch and a lower punch, a powder reservoir for filling a female die of the sintering press with at least one powder material that can be sintered, and a female die for producing a green body using the powder material from the powder reservoir. A first punch of the upper punches and/or lower punches has a punch top which is off-center and asymmetric with respect to an axial axis of the sintering press and which can be moved in the female die. The first punch is asymmetric in shape between the punch top and the base, which shape at least reduces an axial tilting of the punch and a lateral drag of the punch top on an adjacent outer surface in the female die during insertion and extraction therefrom during a pressing step in the production of the green body.
    Type: Grant
    Filed: September 16, 2016
    Date of Patent: February 14, 2023
    Assignee: GKN Sinter Metals Engineering GmbH
    Inventors: Rainer Schmitt, Robert Maassen, Eberhard Ernst, Hasim Tekines
  • Patent number: 11572272
    Abstract: A process for producing a hydrogen storage means. Separate layers comprising a hydrogen-storing material and a heat-conducting material are introduced into a press mold. The separate layers of the hydrogen-storing material and the heat-conducting material are compressed together to generate a sandwich structure. The heat-conducting material, on use of the sandwich structure as hydrogen storage means, assumes the task of conducting heat.
    Type: Grant
    Filed: November 4, 2019
    Date of Patent: February 7, 2023
    Assignee: GKN Sinter Metals Engineering GmbH
    Inventors: Antonio Casellas, Klaus Dollmeier, Eberhard Ernst, René Lindenau, Anastasia Özkan, Lars Wimbert
  • Patent number: 11555474
    Abstract: A pipe section of a common rail line is provided for the high-pressure injection of a fluid. The pipe section has at least a first pipe and an adapter in which the first pipe has a wall and extends at least along an axial direction. The wall has an inner circumferential surface and an outer circumferential surface and encloses a first line. The adapter has a connector piece and a second pipe. The connector piece extends annularly around the first pipe and is situated on the outer circumferential surface. A second line that is formed by the second pipe is fluidically connected to the first line via a first opening in the first pipe and a second opening in the connector piece. At least the adapter is manufactured by a metal powder injection molding process. Two methods for manufacturing a pipe section are also provided.
    Type: Grant
    Filed: July 12, 2021
    Date of Patent: January 17, 2023
    Assignee: GKN Sinter Metals Engineering GmbH
    Inventors: Antonio Casellas, Jack Schwarz, Wolfgang Schütz
  • Patent number: 11479007
    Abstract: A plane plate for a pressing tool of a press in which the plane plate activate a punch of the press by way of at least one lifting cylinder that can be displaced along an axial direction.
    Type: Grant
    Filed: June 29, 2018
    Date of Patent: October 25, 2022
    Assignee: GKN Sinter Metals Engineering GmbH
    Inventors: Rainer Schmitt, Hasim Tekines, Robert Maassen
  • Patent number: 11471942
    Abstract: A plane plate for a pressing tool of a press in which the plane plate for activating a punch of the press by way of at least one lifting cylinder is displaceable along an axial direction. The plane plate has a link to the at least one lifting cylinder, a centrally disposed receptacle 9 for contacting the punch or a punch holder of the press and at least one at least partially cylindrical guiding face, which for contacting a first guide column is parallel with the axial direction. The plane plate has, in at least a first cross section which runs through the link and the receptacle parallel with the axial direction and along a radial direction that runs so as to be perpendicular to the axial direction, at least a first region between the link and the receptacle, having a wall thickness, wherein the wall thickness in the first region and so as to be spaced apart from the receptacle as well as from the link has at least a minimum.
    Type: Grant
    Filed: June 29, 2018
    Date of Patent: October 18, 2022
    Assignee: GKN Sinter Metals Engineering GmbH
    Inventors: Rainer Schmitt, Hasim Tekines, Robert Maassen
  • Patent number: 11465203
    Abstract: A plane plate for a pressing tool of a press in which the plane plate for activating a punch of the press is by way of at least one lifting cylinder is displaceable along an axial direction. The plane plate has a link to the at least one lifting cylinder, a centrally disposed receptacle for contacting the punch or a punch holder of the press and at least one at least partially cylindrical guiding face which for contacting a guide column is parallel with the axial direction. The plane plate in at least a first cross section which between the receptacle and the guiding face runs parallel with the axial direction and along a radial direction that runs so as to be perpendicular to the axial direction has at least a first region with a wall thickness and a first centerline, wherein the first centerline runs at least partially at a first angle of at least 10 angular degrees and of at most 80 angular degrees in relation to the radial direction.
    Type: Grant
    Filed: June 29, 2018
    Date of Patent: October 11, 2022
    Assignee: GKN Sinter Metals Engineering GmbH
    Inventors: Rainer Schmitt, Hasim Tekines, Robert Maassen
  • Patent number: 11434955
    Abstract: A method of making a powder metal bearing support insert includes filling a tool and die set with a powder metal. A compact is compacted from the powder metal using the tool and die set in which the compact includes a body having a pair of opposing ends on lateral sides thereof, a bearing-receiving surface positioned on a side of the body between the pair of opposing ends in which the bearing-receiving surface is for reception of a bearing therein, and a pair of holes extending through the body wherein each of the pair of holes are formed by sets of adjacent interdigitated slots having regions that abut one another to form a connected passageway therethrough that define the respective hole. The compact is sintered to form the powder metal bearing support insert. The powder metal bearing support insert may be cast into an engine component.
    Type: Grant
    Filed: August 26, 2020
    Date of Patent: September 6, 2022
    Assignee: GKN Sinter Metals, LLC
    Inventors: Gary R. Draxler, Joel H. Mandel
  • Patent number: 11420407
    Abstract: The invention relates to a die for arrangement in a press, wherein the die extends along an axial direction between two end faces and forms an inner peripheral surface between the end faces, wherein the die extends from the inner peripheral surface along a radial direction toward an outer peripheral surface and toward at least one centering surface that is disposed in the radial direction on a first diameter, wherein the die has a pressing zone that is spaced apart from the end faces and, in the vicinity of the pressing zone, the die has a greater maximum first stiffness, at least relative to zones of the die that are arranged on the end faces, compared to a pressing force acting on the inner peripheral surface in a direction of a normal vector, and wherein the maximum first stiffness is at least 10% greater than a minimum second stiffness that is present in at least one zone that is arranged on one of the end faces.
    Type: Grant
    Filed: December 13, 2017
    Date of Patent: August 23, 2022
    Assignee: GKN Sinter Metals Engineering GmbH
    Inventors: Rainer Schmitt, Tobias Müller, Thomas Schupp
  • Patent number: 11332365
    Abstract: The present invention concerns a hydrogen store comprising a hydrogenable material, and a method for producing a hydrogen store.
    Type: Grant
    Filed: May 4, 2015
    Date of Patent: May 17, 2022
    Assignee: GKN Sinter Metals Engineering GmbH
    Inventors: Antonio Casellas, Eberhard Ernst
  • Patent number: 11318533
    Abstract: A method for producing a green compact uses a pressing tool including a die, a first punch to be displaced in an axial direction, a second punch to be displaced in a radial direction through a channel in the die and a receptacle having a filling opening. The method includes locating the second punch before or during filling of a powdery material into the receptacle so as to be outwardly offset in the radial direction relative to an inner peripheral surface, filling the powdery material into the receptacle, and moving at least the first punch and the second punch and compressing the material in the receptacle, with the second punch being moved in the radial direction toward the receptacle only so far that it is disposed flush with a region of the inner peripheral surface. A pressing tool, a green compact and a sintered part are also provided.
    Type: Grant
    Filed: March 14, 2018
    Date of Patent: May 3, 2022
    Assignee: GKN Sinter Metals Engineering GmbH
    Inventors: Stefan Tiller, Rainer Schmitt, Nils Bornemann
  • Patent number: 11289955
    Abstract: A claw pole stator for a transversal flux motor includes a multiplicity of segments positioned next to one another along a circumferential direction for the annular claw pole stator. Each segment extends from an inner circumferential surface along a radial direction to an outer circumferential surface and is delimited in the circumferential direction by a first side surface and a second side surface and in an axial direction by a first end surface and a second end surface. Each segment is connected by the side surfaces to at least one other segment to form the annular claw pole stator. Segments positioned adjacent each other contact each other by a first contact surface on the first side surface or by a second contact surface on the second side surface and due to the contact surfaces form a form-locking connection in the circumferential direction.
    Type: Grant
    Filed: March 7, 2018
    Date of Patent: March 29, 2022
    Assignee: GKN Sinter Metals Engineering GmbH
    Inventors: Nils Bornemann, Stefan Tiller, Rainer Schmitt, Hong Giang To