Abstract: A glass sheet transferring device (20) is disclosed as including a movably driven frame (30), a glass sheet lifting mechanism (32) and a walking beam mechanism (28) connected to the movably driven frame (30) to provide indexed transfer of a glass sheet G during its movement from a glass sheet forming station (22).

Abstract: A preheater (12) preheating flat glass sheets prior to further heating to a higher temperature is disclosed as including a conveyor (18) and a pair of opposed forced convection heaters (20) that each include a plurality of elongated housings (22) having a baffle (30) that extends diagonally between the housing ends (26) and is spaced from outlets (28) of the housing to provide a mixing chamber (32) that results in mixing of hot gas supplied from opposite directions to plenum of the housing. This mixing provides a uniform flow of hot gas through the outlets (28) between the housing ends and thereby provides uniform preheating of the glass sheet over its entire extent.

Abstract: A glass sheet gas support (20) is disclosed as having a set of elongated gas supply openings (26) for supplying pressurized gas to support a glass sheet and as also including a set of elongated gas exhaust openings (28) for exhausting the gas and constructed to including progressively increasing gas flow areas in opposite directions from ends (36) of each exhaust opening to a central portion (38) thereof in order to prevent gas pressure buildup between an upwardly facing surface (24) of the manifold and the supported glass sheet at a central location. In one embodiment, the manifold (22) defines each gas exhaust opening (28) with progressively increasing widths from its ends (36) toward the central portion (38) thereof and is preferably constructed as a cast refractory platen (42) which cooperates with a manifold member (58) that mounts gas jet pumps (60) fed products of combustion from a gas burner (62) to provide recirculating flow of gas to and from the supply exhaust openings.

Abstract: A positioning device (10) is disclosed for catching a hot glass sheet (12) without relative motion between the glass sheet (12) and positioning device (10) as it arrives at a topside support device (14) in a glass sheet heating furnace (18). The positioning device (10) includes a first actuator (30) for actuating longitudinal movement of the glass sheet (12) and a second actuator (32) for actuating transverse movement of the glass sheet (12) for decelerating, and positioning the glass sheet (12) during deceleration, to an accurate stationary position relative to the topside support device (14).

Abstract: A glass sheet tempering system (10) disclosed comprises a single station heater and quench that includes a heating source (16) for heating the glass sheet (12) and also an air supply (18) for supplying quenching air to temper the heated glass sheet (12). The heating source (16) and air supply (18) are defined by a pair of spaced and opposed plenums (20,20') that provide heating and quenching of the glass sheet (12) generally in one location without having to transport the glass sheet (12) between separate heating and quenching stations.

Abstract: An apparatus for heating and bending quenching glass sheets (10) is disclosed as including a first platen (14) and a second platen (22). Both platens (14,22) are deformable for heating and bending a heated glass sheet (12) therebetween. First heat source (18) is integral with the first platen (14) and provides heat in close proximity to the heated glass sheet (12) during the bending to maintain an optimal glass bending temperature.

Abstract: A horizontal flame burner (30) is disclosed for heating a glass sheet furnace floor (22) to provide radiant heat within a furnace (10) heated thereby. The burner (30) includes a combustion air and fuel inlet (54) located beneath the floor (22). A vertical intermediate portion (56) extends upwardly from the inlet (54) into the floor (22) and a horizontally extending outlet (58) extends from the vertical intermediate portion (56) into a heating passage (28) extending horizontally between upper and lower floor surfaces (24,26). The combustion air and fuel are mixed and ignited within the horizontally extending outlet (58) to propagate a horizontally extending flame within heating passage (28) to heat furnace (10).

Abstract: A radiant heater (12) is disclosed for heating a glass sheet heating furnace (10) and includes a base (40) having a horizontally extending heating passage (28) therein and a cover plate (42) mountable over said base (40). A horizontal flame burner (30) supplies a horizontal flame in heating passage (28) to heat radiant heater (12) and furnace (10) thereby.

Abstract: A quench station (14) including apparatus for quenching a heated glass sheet G conveyed by rolls (22) of a roller conveyor (20) is disclosed as including upper and lower sets of vertically aligned blastheads (32) having outlets (34) that are positioned closer to the conveyed glass sheet than the conveyor roll radius R and which are oriented and sized to provide highly efficient symmetrical quenching by aligned locations (36) of impingement with the oppositely facing surfaces of the glass sheet for heat strengthening or tempering. The blasthead outlets (34) are preferably round. A set of upper roll mimics (38) located above the conveyor rolls (22) in a vertically aligned relationship cooperate with the blastheads (32) in providing symmetry that results in uniform quenching of both glass sheet surfaces.

Abstract: Apparatus (38) and a method for forming a flat glass sheet is disclosed as utilizing a heating conveyor (42) that transfers a heated flat glass sheet to a downwardly facing surface (46) of a topside transfer device (44), a lower mold (48) having an upwardly facing full surface (50) at least a portion of which has an upwardly convex shape that receives the heated flat glass sheet from the topside transfer device, and an upper ring mold (52) that forms and seals the periphery of the heated glass sheet against the vacuum mold surface (50) at which a vacuum is supplied within the sealed periphery of the glass sheet to form the entire extent of the glass sheet to the vacuum mold surface. A vacuum is then provided within a vacuum chamber (122) of the upper ring mold (52) to receive the formed glass sheet from the lower vacuum mold for support by the upper ring mold.

Abstract: A heated glass sheet topside support device (22,22',22a,22a') is disclosed as including horizontally extending lower and upper plates (38,46) connected by a set of vertically extending passage members embodied by tubes (54) or plate members (54a) to define passages (55,55a,55a'). The support device also includes first and second manifolds (56,58) for supplying pressurized gas and a vacuum through first and second sets of holes (42,42a,42a';44,44a,44a') in the lower plate so as to thereby support a heated glass sheet below the lower plate without any engagement. In one construction, the pressurized gas is supplied through a chamber (48,48a) between the plates through a set of shorter tubes (80,80a) mounted within the first set of holes (42,42a) in the lower plate (38,38a), and the vacuum is drawn from the upper side of the upper plate (46,46a) through the holes (52,52a) therein and through the passages (55,55a) and the second set of holes (44,44a) in the lower plate.

Abstract: An apparatus for heating, bending and quenching glass sheets (10) is disclosed as including a first platen (14) and a second platen (22). Both platens (14,22) are deformable for bending a heated glass sheet (12) therebetween. A first heater (18) is integral with the first platen (14) and provides heat in close proximity to the heated glass sheet (12) during the bending to maintain an optimal glass bending temperature.

Abstract: An improved glass tempering apparatus and method is disclosed. A glass sheet is quenched by heating the glass sheet and horizontally transferring the sheet on a roller conveyor into a quenching station having an upper and lower array of nozzles for directing coolant on opposite sides of the glass. A first array of points on the glass sheet are cooled, then the glass is horizontally jogged within the quenching station and a second array of points are cooled. Preferably, the jog distance is selected so that the first and second array of points are uniformly spaced relative to one another. An alternative embodiment of the invention cools a first array of points, horizontally jogs the glass within the quenching station and recools the same array of points with each point being cooled by a different nozzle pair so that the cooled points are uniformly sized and clearly defined with minimum irregularities resulting from roller shrouding and nozzle-to-nozzle variability.

Abstract: A glass sheet tempering method and resultant glass sheet are disclosed as being provided by modulated quenching that initially cools the oppositely facing surfaces of a conveyed glass sheet at a first cooling station (14) with a first rate of heat transfer for a finite time to cool the surfaces from tempering temperature to below the strain point without cooling the center of the glass sheet below the strain point. Thereafter the oppositely facing surfaces of the conveyed glass sheet are cooled within a second cooling station (15) at a second rate of heat transfer less than the first rate to initially cool the center of the glass sheet below the strain point without corresponding surface cooling, and thereafter further cools the center and the sruface. The second rate of heat transfer is of a magnitude so that the surface temperature initially increases without going back substantially above the strain point prior to subsequently again cooling.

Abstract: A method for bending glass sheets is disclosed in which a heated glass sheet (12) is introduced between spaced upper and lower bending platens (16,18). Heat source (19), integral with platen (18), is operable for applying heat in close proximity to the glass sheet (12) between the platens (16,18) to maintain an optimal bending temperature and the glass sheet (12) is bent such that a specific geometric orientation of the bend on the glass sheet (12) is controllable and repeatedly reproducible during a production operation.

Abstract: An apparatus (10) is disclosed for bending and tempering a heated glass sheet (12) between first and second bending platens (14,32). Platens (14,32) include actuators (22,36) respectively, for deforming the platens (14,32) to form the desired bend in the glass sheet (12) therebetween the platens (14,32). A vertical guide (16) constrained at both ends (18,20) controls vertical movement of the first platen (14) and a central actuator (42) constrained at both ends (44,46) controls vertical movement of the second platen (32). The vertical guide (16) and central actuator (42) cooperably operate to control the specific geometric orientation of the bend on the glass sheet (12).

Abstract: Provided is a method and apparatus for installing in the ground an array of posts of a photovoltaic panel support assembly. According to the invention, there is provided an adjustable template which comprises a rigid frame having a plurality of adjustable post guides and a plurality of guide rails, which are used in cooperation with an impact driver to install a plurality of support posts quickly and easily. The template is portable and provided with clamping means and a plurality of laser targets for use in cooperation with an alignment laser and an elevation laser to secure and align the template to previously installed posts.

Abstract: A gas burner (20) disclosed has general utility but has particular utility when utilized in a closely spaced relationship to roller conveyed glass sheets to provide forced convection heating. The burner (20) includes a cobbustion member (38) in which gas and air are introduced in a tangential relationship with respect to its inner surface to provide a swirling motion that mixes the gas with the air for combustion prior to discharge through outlets (46) to provide the forced convection heating. A glass sheet heated by this gas burner forced convection on the roller conveyor and subsequently cooled has reduced roll-wave distortion and reduced edge distortion as compared to radiantly heated glass sheets.

Abstract: A photovoltaic cell fabrication method and photovoltaic cell including a layer of amorphous silicon sandwiched between a transparent sheet electrode and a back sheet electrode. A third sheet electrode is insulated from the back sheet electrode and makes an electrical connection with the transparent sheet electrode at isolated areas by penetrating a dielectric layer which insulates the back and third sheet electrodes. The third sheet electrode also penetrates the back sheet electrode and the amorphous silicon layer at the isolated areas which, preferably, form an array of dots or point contacts with the transparent sheet electrode. The transparent sheet electrode is preferably disposed on a glass substrate and the point contacts result in an increase in the active area on the light incident surface of the cell. The frequent electrical connections of the third sheet electrode to the transparent sheet electrode result in lower power losses in the cell.

Abstract: A position controller for a glass sheet processing system having a central control system including an operator interface and a master computer, the position controller including a slave computer, a port for two-way communication of multi-character command and data signals between the master computer and the slave computer, a digital to analog converter, a variable speed drive for driving a movable component in the glass processing system, a port for communicating a signal from the slave computer through the digital to analog converter for driving the variable speed drive, and absolute position encoder associated with the movable component in the system, and a port for communicating the digital signal representative of the position of the movable component to the slave computer.