Abstract: A method for manufacturing particles including (a) bringing at least one starting material into a reactor, (b) subjecting the at least one starting material to a thermal treatment of a pulsating process gas stream in a treatment zone of the reactor, (c) forming particles, and (d) bringing the particles which are obtained in steps (b) and (c) out of the reactor. The at least one starting material is thermally treated in the treatment zone at a treatment temperature of 100° C. to 3000° C. and a retention time in the range of 0.1 s to 25 s, and a temperature regulation of the process gas stream is decoupled from the generation and maintenance of a pulsation of the process gas stream. Also provided is a reactor for manufacturing particles according to the method.

Abstract: The invention is based on a star-shaped rotation dryer (1) for segmenting a fluidizing chamber 4) into process compartments (11), whereby the star-shaped rotation dryer (1) is pivot mounted and features dividing wall (9) or similar for the conveyance of solid particles along a conveyance path, whereby a flow-receiving base (10) is detachably mounted below the star-shaped rotation dryer (1); the invention further relates to a method of spray-coating solid particles for the purpose of agglomeration, coating, layering, spray granulation or pelletization, whereby the retention time spectrum of the solid particles inside the fluid-bed apparatus (2) has a margin of at least 1:3 (alternatively tRTD90?3 tRTD10).

Abstract: The invention starts out from a fluidizing apparatus (1) for conditioning solid particles, consisting of a distribution chamber (2), a turbulence chamber (3), wherein the turbulence chamber (3) has separating walls (10) or the like for conveying solid particles along a conveyor path, a solid particle inlet unit (6) as well as a solid particle outlet unit (7) and a flow receiving base (11), wherein an air distribution plate (18) is arranged below the flow receiving base (11), and opening ratios, which result through openings (22) in the air distribution plate (18), vary.

Abstract: The invention is based on a star-shaped rotation dryer (1) for segmenting a fluidizing chamber 4) into process compartments (11), whereby the star-shaped rotation dryer (1) is pivot mounted and features dividing wall (9) or similar for the conveyance of solid particles along a conveyance path, whereby a flow-receiving base (10) is detachably mounted below the star-shaped rotation dryer (1); the invention further relates to a method of spray-coating solid particles for the purpose of agglomeration, coating, layering, spray granulation or pelletization, whereby the retention time spectrum of the solid particles inside the fluid-bed apparatus (2) has a margin of at least 1:3 (alternatively tRTD90?S 3 tRTD10).

Abstract: A method and an associated apparatus for treating fine-grained material in a spouted bed. Here, the method and design for an associated apparatus for treating fine-grained material in a spouted bed eliminate the drawbacks of the prior art, allow different process conditions in the process chamber to be adjusted in a regulated manner, and has a simple and inexpensive structure. The method is provides that a nearly circular gas flow of the fluidizer is generated in the process chamber (5) by an external annular gap (7) lying on the y-z plane, the diameter of the nearly circular gas flow expands outward in the direction of the x axis inside the process chamber (5), and a nearly circular gas flow of the fluidizer is generated by an internal annular gap (8) lying on the y-z plane, the diameter of the nearly circular gas flow expands inward within the process chamber (5).

Abstract: The invention relates to a device for continuously treating solids in a fluidized bed apparatus, comprising a round process chamber with a solids inlet and a solids outlet, and a distributor plate which is adapted to the inner contour of the process chamber and beneath which a media inlet is arranged to produce and maintain the fluidized bed. According to the invention, on the distributor plate (1) there is a separating wall (2) that protrudes radially inwards from the process chamber (3, 9) inner wall (10) and into the process chamber (3, 9). The solids inlet (5) is located on one side close to the separating wall (2), and the solids outlet (6) is on the other side close to the separating wall (2). It is particularly advantageous to arrange, on the distributor plate (1) and along the axis of the process chamber (9), a displacer element (8) that is connected to the separating wall (2).

Abstract: The invention relates to a method and to an accompanying facility (1) for drying plant material (19), such as, for example, fruits, spices, plants, herbs and the like, by means of a stream of drying gas which is supplied to a drying installation. The method according to the invention is distinguished by the fact that the material to be dried is distributed to a plurality of trays (15-17) of the drying installation (1), which trays are arranged one above the other and through which gas can flow, where each tray is supplied with a portion (10, 11) of refreshed and conditioned drying gas so that an almost uniform drying rate of the material to be dried is obtained on the individual trays.

Abstract: Method and device for inactivating a microbiologically contaminated mass containing solid particles. The method includes mixing the mass containing solid particles with a gelatinizing agent, transporting the mixed mass of solid particles and gelatinizing agent through a shaping device structured so that the mixed mass, at least in one area, is shaped to form a lamellar volume with a layer thickness of between 1 mm and 3 mm, and impinging the formed lamellar volume of the mixed mass with accelerated electrons.

Abstract: A method of producing enzyme granulates, enzyme granulates produced By the method, and the use thereof in formulations is provided, for example, for animal feed, foodstuffs, washing agents, rinsing agents or for pharmaceutical uses. The enzyme granulates have a high relative proportion of active enzyme, particular particle size, good shelf life, particularly small rounding factors and/or low residual moisture proportion, and further specific properties. The production of the enzyme granulates is achieved by linking of the thermal conditions in the injection zone and temperature conditions in the remainder of the apparatus. This is achieved by introduction of heated process gasses for drying exclusively in the injection zone. The secure introduction of articles into the injection zone is achieved by the specific geometric arrangement of the apparatus using gravity. The absolute value for enzyme activity of the enzyme granulates can be controlled by the addition of particles as seed material for the granules.

Abstract: A method and an associated apparatus for treating fine-grained material in a spouted bed. Here, the method and design for an associated apparatus for treating fine-grained material in a spouted bed eliminate the drawbacks of the prior art, allow different process conditions in the process chamber to be adjusted in a regulated manner, and has a simple and inexpensive structure. The method is provides that a nearly circular gas flow of the fluidizer is generated in the process chamber (5) by an external annular gap (7) lying on the y-z plane, the diameter of the nearly circular gas flow expands outward in the direction of the x axis inside the process chamber (5), and a nearly circular gas flow of the fluidizer is generated by an internal annular gap (8) lying on the y-z plane, the diameter of the nearly circular gas flow expands inward within the process chamber (5).

Abstract: An apparatus for introducing fluids into a solids flow of a spouted bed apparatus is provided. The apparatus includes a spray nozzle which opens into a reaction space of the spouted bed apparatus. A lower region of the reaction space is provided with a rectangular cross section for the spouted bed apparatus and is limited in an axial direction by at least one inclined stream return flow wall and an oppositely inclined stream inlet wall with the formation of an axial gap through the reaction space for supplying inlet air. At least one nozzle is also provided for introducing fluid above the gap opens into the reaction space.

Abstract: A method for producing urea pellets having a narrow range of grain sizes and a sphericity >75% and a defined residual moisture ?0.5% is provided. The method provides urea pellets having the properties required which meet the requirements of the automotive industry for use thereof in reducing emissions from diesel engines. The method includes spraying a urea-containing liquid having a temperature between ambient temperature and above the melting point of the urea into the high particle density region of the spray zone of a near circular gas, material flow of a spouted bed apparatus and onto the particle surface of the material, which is dried and granulated in the gas flow at a temperature of not more than 130° C. at a controlled heat and mass transfer rate while being separated.

Abstract: A method and a device for producing and/or conditioning powdered material. The aim of the invention is to provide a method and an associated device which are used for producing and/or conditioning powdered material in a spouted bed comprising inert particles and in which a dry, fine powder having a very small particle diameter is produced at a low cost and at adequately large quantities in a continuous operation. This aim is achieved by a method in which the material is treated in several stages in a spouted bed comprising inert particles. In the method, the powdered material that is preprocessed in a first spouted bed and is separated from the larger material particles in an integrated dust collector is fed to a superimposed second spouted bed as a material-gas flow along with the gas flow discharged from the first spouted bed in order to be further reduced in size and be conditioned.

Abstract: A fluidized bed apparatus for batch-by-batch or continuous process control is provided that allows the processes in the fluidization region to be influenced as desired, especially in terms of material movement and dwell time. The fluidized bed apparatus is formed from at least two processing regions and the processing regions are connected to each other by overflow channels. The first processing region is provided with a solids inlet and the last processing region is provided with a solids outlet. For influencing the dwell time, the material to be treated is supplied to at least two processing regions one after the other and flows through these regions, wherein the material transport direction is a cross flow relative to the flow of the fluidization means.

Abstract: Method and device for inactivating a microbiologically contaminated mass containing solid particles. The method includes mixing the mass containing solid particles with a gelatinizing agent, transporting the mixed mass of solid particles and gelatinizing agent through a shaping device structured so that the mixed mass, at least in one area, is shaped to form a lamellar volume with a layer thickness of between 1 mm and 3 mm, and impinging the formed lamellar volume of the mixed mass with accelerated electrons.

Abstract: A method for producing granules made from malt extract is provided. The method provides for producing granules continuously or in batches under the prevention as much as possible of non-uniform temperature distributions in the production process. Simultaneously, the controllability of the granulation in the production is improved. This is realized by linking thermal conditions in the spraying zone and the temperature conditions in other region of the apparatus. This is achieved such that the supply of the heated process gas for drying is realized exclusively in the spraying region. The reliable supply of particles into the spraying region is performed through the special geometric configuration of the apparatus under the use of gravity.

Abstract: A method for producing enzyme granulates, the resulting enzyme granulates, and their use in formulations, e.g., for animal feed, food, washing means, rinsing means, and/or for pharmaceutical purposes and the like. The enzyme granulates show, in particular, a high relative percentage of active enzymes, certain grain sizes, good storage stability, especially small roundness factor, and/or low residual moisture percentage as well as preferably additional specific properties. According to the invention, the enzyme granulates are produced by linking the thermal conditions in the spray zone and the temperature conditions in the remaining region of the fluidized bed. In the process according to the invention, this is achieved in that the supply of heated processing gas is realized for drying exclusively in the injection region. The reliable supply of particles in the injection region is realized through the special geometrical shape of the apparatus under the use of gravity.

Abstract: A method and a device for producing and/or conditioning powdered material. The aim of the invention is to provide a method and an associated device which are used for producing and/or conditioning powdered material in a spouted bed comprising inert particles and in which a dry, fine powder having a very small particle diameter is produced at a low cost and at adequately large quantities in a continuous operation. This aim is achieved by a method in which the material is treated in several stages in a spouted bed comprising inert particles. In the method, the powdered material that is preprocessed in a first spouted bed and is separated from the larger material particles in an integrated dust collector is fed to a superimposed second spouted bed as a material-gas flow along with the gas flow discharged from the first spouted bed in order to be further reduced in size and be conditioned.

Abstract: A method for producing urea pellets having a narrow range of grain sizes and a sphericity >75% and a defined residual moisture ?0.5% is provided. The method provides urea pellets having the properties required which meet the requirements of the automotive industry for use thereof in reducing emissions from diesel engines. The method includes spraying a urea-containing liquid having a temperature between ambient temperature and above the melting point of the urea into the high particle density region of the spray zone of a near circular gas, material flow of a spouted bed apparatus and onto the particle surface of the material, which is dried and granulated in the gas flow at a temperature of not more than 130° C. at a controlled heat and mass transfer rate while being separated.

Abstract: An apparatus for introducing fluids into a solids flow of a spouted bed apparatus is provided. The apparatus includes a spray nozzle which opens into a reaction space of the spouted bed apparatus. A lower region of the reaction space is provided with a rectangular cross section for the spouted bed apparatus and is limited in an axial direction by at least one inclined stream return flow wall and an oppositely inclined stream inlet wall with the formation of an axial gap through the reaction space for supplying inlet air. At least one nozzle is also provided for introducing fluid above the gap opens into the reaction space.