Patents Assigned to Gleason-Pfauter Maschinenfabrik GmbH
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Patent number: 9517517Abstract: The invention concerns a method of grinding a toothed workpiece in which a central axis of the toothed contour profile is defined, wherein the method encompasses at least two work operations. In a first work operation a grinding zone of a grinding tool whose selection is determined by the grinding process to be performed, which rotates about an axis of rotation and is set up for an infeed in the direction of the shortest distance between said central axis and the rotation axis, is brought into grinding engagement with a tooth flank of the workpiece. In a later, second work operation, the tooth flank is brought into grinding engagement with a grinding zone of a grinding tool whose selection is determined by the grinding process to be performed and which is advanced in the infeed direction of the first operation.Type: GrantFiled: November 15, 2012Date of Patent: December 13, 2016Assignee: Gleason-Pfauter Maschinenfabrik GmbHInventor: Edgar Weppelmann
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Patent number: 9415454Abstract: In a method for the machining of a workpiece (2) which is driven in rotary movement about a workpiece axis (Z) and whose shape includes a periodic structure, specifically a workpiece with gear teeth, a cutting tool which has gear-like teeth with a cutting edge formed at a frontal end of the teeth and which is driven in rotary movement about a cutting tool axis that is radially spaced apart from the workpiece axis, is brought into a rolling engagement with the workpiece under a crossing angle between the two rotary axes, wherein the cutting edge removes material from the workpiece through a cutting movement that has a component in the direction parallel to the workpiece axis, and wherein for the machining of the workpiece over a desired axial range the cutting tool is in addition made to perform a feed movement having a component parallel to the workpiece axis.Type: GrantFiled: January 19, 2012Date of Patent: August 16, 2016Assignee: Gleason-Pfauter Maschinenfabrik GmbHInventors: Helmut Schweiker, Andreas Vogel, Johannes Brogni
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Publication number: 20160167146Abstract: The invention concerns a gear-cutting machine for the machining of gear teeth with a gear-cutting tool driven in rotary movement about its tool axis, further with an assembly that includes a tool holder for the gear-cutting tool and is rotatably mounted on a carrier, allowing the tool axis to be set in a desired orientation, with an actuator device through which the assembly can be set to a desired angular position, and with a locking device that allows the assembly to be secured against being dislodged from the set angular position. According to the invention, a protruding arm that is a functional element of the actuator device is coupled to the assembly through a non-rotatable connection.Type: ApplicationFiled: July 29, 2014Publication date: June 16, 2016Applicant: Gleason-Pfauter Maschinenfabrik GMBHInventor: Matthias Philippin
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Publication number: 20160114417Abstract: The invention concerns a method to generate and/or machine gear teeth on a workpiece, wherein the workpiece is subjected to a movement from a first location where the workpiece, while being held by a clamping device connected to a workpiece spindle, is brought into machining engagement with a first tool, to a second location where the work piece, while remaining in its clamped condition, is brought into machining engagement with a second tool, wherein prior to performing the movement, the connection between the clamping device and the workpiece spindle is released, and after the movement, the clamping device is connected to another workpiece spindle for the machining engagement with the second tool.Type: ApplicationFiled: May 20, 2014Publication date: April 28, 2016Applicant: GLEASON-PFAUTER MASCHINENFABRIK GMBHInventors: Johannes Brogni, Gerhard Krebser, Christoph Schneider, Matthias Philippin
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Patent number: 9234543Abstract: Guide arrangement serving to guide a linear movement of a movable part (2) extending opposite a stationary part (1) along the movement axis and along a transverse direction oriented at a right angle to the movement axis, wherein the guide arrangement includes a support area belonging to the stationary part on which the movable part is slidingly supported and a roller guide arrangement (12) with a roller-guiding area belonging to the stationary part.Type: GrantFiled: August 22, 2011Date of Patent: January 12, 2016Assignee: GLEASON-PFAUTER MASCHINENFABRIK GMBHInventors: Kai Adler, Sabrina Gressler, Martin Ernst, Dietmar Kohler
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Patent number: 9144854Abstract: The invention concerns a method of generating gear teeth, wherein a workpiece which is to receive a toothed profile and a cutting tool are advanced toward each other in a rolling feed motion until each tooth flank of the gear profile has been generated after several passes of the tool, wherein in each pass a cut surface containing at least one flank cut is generated on the workpiece, wherein an auxiliary motion is superimposed on the rolling motion, which has the effect that the flank cuts generated in at least two immediately consecutive passes will be connected to each other. In addition, the invention also concerns a gear-cutting machine with the requisite control features to perform the method.Type: GrantFiled: May 30, 2013Date of Patent: September 29, 2015Assignee: GLEASON-PFAUTER MASCHINENFABRIK GMBHInventors: Juergen Kreschel, Claus Kobialka
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Publication number: 20150081083Abstract: A profile gauge that embodies a measurement geometry for a tool that has a toothed profile designed in particular for the skiving of toothed work pieces, wherein the profile gauge serves to determine at least one measurement quantity which can be used for a machining process, specifically a skiving process, that is to be performed with the tool and wherein, in a phase of said process, the toothed profile of the work piece that is to be generated is formed by a meshing engagement with the teeth of the tool, wherein the profile gauge is distinguished by having a toothed profile section with which, for determining the measurement quantity, the teeth of the tool are brought into a meshing engagement that corresponds to the tooth engagement between the tool and the work piece during the profile-forming phase. The invention further concerns a measuring device and a measurement method.Type: ApplicationFiled: March 17, 2014Publication date: March 19, 2015Applicant: GLEASON-PFAUTER MASCHINENFABRIK GMBHInventors: Juergen Kreschel, Edgar Weppelmann
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Patent number: 8932105Abstract: Method for the machining of gear teeth whose tooth flanks deviate from their specified geometry by a machining allowance, wherein the machining allowance is removed through an infeed of at least two infeed steps, each of which is followed by a machining pass with a profiling tool that rotates about a tool axis, wherein for this operation the profiling tool—after it has been set to a position relative to the gear wheel that depends on the angle at which the plane of rotation of the tool which is orthogonal to the tool axis is tilted against the axis of the gear wheel—is brought into engagement with the gear teeth, wherein after each infeed step the material within the resultant engagement area of the tool is removed, wherein after the last infeed step with a tilt angle setting of the profiling tool that is determined by the design angle of the latter, the area of tool engagement extends over the entire flank height, so that the next machining pass will remove the amount of material required to attain the speciType: GrantFiled: June 7, 2011Date of Patent: January 13, 2015Assignee: Gleason-Pfauter Maschinenfabrik GmbHInventors: Wilfried Heidelmann, Dragan Vucetic
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Patent number: 8882564Abstract: A gear grinding machine, whose tool spindle (18) is supported on a first swivel-motion unit (17) seated on a first linear-motion unit (15), has a second linear-motion unit (19) which is arranged on the first linear-motion unit (15) and carries a dressing spindle (21) that is capable of being driven in rotary movement.Type: GrantFiled: September 4, 2009Date of Patent: November 11, 2014Assignee: Gleason-Pfauter Maschinenfabrik GmbHInventor: Claus Kobialka
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Patent number: 8840444Abstract: The invention concerns a method of machining the tooth flanks of substantially cylindrical, but crowning-modified gears through a diagonal generating process employing a worm-shaped tool which is modified with a crowning in the direction of its rotary axis, wherein the crowning can be positive or negative (concave crowning), wherein by matching the crowning of the tool to the diagonal ratio, a flank twist is generated by means of the tool and superimposed on the natural flank twist, such that the result of said superposition equals the flank twist required for the work piece.Type: GrantFiled: November 24, 2009Date of Patent: September 23, 2014Assignee: Gleason-Pfauter Maschinenfabrik GmbHInventors: Ingo Faulstich, Wilfried Heidelmann
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Patent number: 8769820Abstract: A method and a device for machining the tooth edges (23, 25) developed between each end face (22, 24) and the tooth flanks (26, 27) of end-cut work wheels (2). The axis of rotation (20) of the spindle that carries the machining tool (21) is displaced around an orthogonal swivel axis (16) relative to the tool axis of rotation so that the cutting directions are opposite to each other with respect to the work wheel (2) in the machining of the lower tooth edges (23) and the upper tooth edges (25).Type: GrantFiled: April 8, 2010Date of Patent: July 8, 2014Assignee: Gleason-Pfauter Maschinenfabrik GmbHInventors: Matthias Philippin, Juergen Pastow
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Publication number: 20130336739Abstract: The invention concerns a method of generating gear teeth, wherein a workpiece which is to receive a toothed profile and a cutting tool are advanced toward each other in a rolling feed motion until each tooth flank of the gear profile has been generated after several passes of the tool, wherein in each pass a cut surface containing at least one flank cut is generated on the workpiece, wherein an auxiliary motion is superimposed on the rolling motion, which has the effect that the flank cuts generated in at least two immediately consecutive passes will be connected to each other. In addition, the invention also concerns a gear-cutting machine with the requisite control features to perform the method.Type: ApplicationFiled: May 30, 2013Publication date: December 19, 2013Applicant: GLEASON-PFAUTER MASCHINENFABRIK GMBHInventors: Juergen Kreschel, Claus Kobialka
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Patent number: 8323073Abstract: A gear grinding tool can be trued and re-profiled. The geometry of the individual profiles in the direction of the tool axis is designed so that at least more than two, preferably all, flanks of the tool are used for rough machining of the work piece flanks, and that during finishing the re-profiled flanks provided only for roughing are set back far enough so that during finishing they do not come into contact with the work piece flanks.Type: GrantFiled: August 22, 2008Date of Patent: December 4, 2012Assignee: Gleason-Pfauter Maschinenfabrik GmbHInventors: Dragan Vucetic, Björn Sander, Ingo Faulstich
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Publication number: 20120009848Abstract: Method for the machining of gear teeth whose tooth flanks deviate from their specified geometry by a machining allowance, wherein the machining allowance is removed through an infeed of at least two infeed steps, each of which is followed by a machining pass with a profiling tool that rotates about a tool axis, wherein for this operation the profiling tool—after it has been set to a position relative to the gear wheel that depends on the angle at which the plane of rotation of the tool which is orthogonal to the tool axis is tilted against the axis of the gear wheel—is brought into engagement with the gear teeth, wherein after each infeed step the material within the resultant engagement area of the tool is removed, wherein after the last infeed step with a tilt angle setting of the profiling tool that is determined by the design angle of the latter, the area of tool engagement extends over the entire flank height, so that the next machining pass will remove the amount of material required to attain the speciType: ApplicationFiled: June 7, 2011Publication date: January 12, 2012Applicant: GLEASON-PFAUTER MASCHINENFABRIK GMBHInventors: Wilfried Heidelmann, Dragan Vucetic
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Publication number: 20110250029Abstract: The invention concerns a method of machining the tooth flanks of substantially cylindrical, but crowning-modified gears through a diagonal generating process employing a worm-shaped tool which is modified with a crowning in the direction of its rotary axis, wherein the crowning can be positive or negative (concave crowning), wherein by matching the crowning of the tool to the diagonal ratio, a flank twist is generated by means of the tool and superimposed on the natural flank twist, such that the result of said superposition equals the flank twist required for the work piece.Type: ApplicationFiled: November 24, 2009Publication date: October 13, 2011Applicant: GLEASON-PFAUTER MASCHINENFABRIK GMBHInventors: Ingo Faulstich, Heidelmann Wilfried
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Publication number: 20110159787Abstract: A gear grinding machine, whose tool spindle (18) is supported on a first swivel-motion unit (17) seated on a first linear-motion unit (15), has a second linear-motion unit (19) which is arranged on the first linear-motion unit (15) and carries a dressing spindle (21) that is capable of being driven in rotary movement.Type: ApplicationFiled: September 4, 2009Publication date: June 30, 2011Applicant: Gleason-Pfauter Maschinenfabrik GmbHInventor: Claus Kobialka
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Patent number: 7937182Abstract: By coordinating the amount and course of the crowning of the tool and the diagonal ratio, a twist is created with a simple tool, and superimposed on the natural twist, thus resulting in the twist required for the work piece. Furthermore, an additional portion of the crowning is superimposed on the portion of the crowning of the work piece which is the result of the crowning of the tool during the machining in the diagonal method, thus resulting in the required crowning of the work piece, with the additional portion of the crowning being generated by changing the spacing between tool and work piece during the machining.Type: GrantFiled: May 22, 2008Date of Patent: May 3, 2011Assignee: Gleason-Pfauter Maschinenfabrik GmbHInventor: Ingo Faulstich
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Publication number: 20100278605Abstract: A method and a device for machining the tooth edges (23, 25) developed between each end face (22, 24) and the tooth flanks (26, 27) of end-cut work wheels (2). The axis of rotation (20) of the spindle that carries the machining tool (21) is displaced around an orthogonal swivel axis (16) relative to the tool axis of rotation so that the cutting directions are opposite to each other with respect to the work wheel (2) in the machining of the lower tooth edges (23) and the upper tooth edges (25).Type: ApplicationFiled: April 8, 2010Publication date: November 4, 2010Applicant: GLEASON-PFAUTER MASCHINENFABRIK GMBHInventors: Matthias Philippin, Juergen Pastow
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Patent number: 7402007Abstract: A method of machining cylindrical gears with internal or external gearing on a machine with a tool wherein a gear is positioned on a machine, the gear having an axis of rotation (D). The gear is then evaluated to establish a gear guiding axis (F) and the position of the gear guiding axis (F) relative to the axis of rotation (D) is determined. The gear is machined by displacing the tool in the direction of the gear guiding axis (F).Type: GrantFiled: December 13, 2002Date of Patent: July 22, 2008Assignee: Gleason-Pfauter Maschinenfabrik GmbHInventors: Siegfried Fahrer, Ingo Faulstich, Klaus Peiffer
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Patent number: 6011374Abstract: A method of controlling the positioning and/or speed of axes on a machine tool as well as an apparatus for carrying out the method. The inventive method controls the positioning and/or speed of fast-rotating, high-accuracy orbital axes (i.e. rotational axes) of a gear-manufacturing machine, wherein a standard NC is used. The inventive method and apparatus are realized by the inclusion of a second control system which is provided in addition to the standard NC and is structured such that the known aliasing effects generated by underscanning and the limitation of the dynamics by the cycle times are avoided or considerably reduced. By application of the inventive method, higher accuracy can be attained while maintaining the full functional scope of the standard NC.Type: GrantFiled: March 3, 1998Date of Patent: January 4, 2000Assignee: Gleason-Pfauter Maschinenfabrik GmbHInventor: Dieter Ulbrich