Abstract: Pen nibs are made by extruding rods from fused thermoplastic material, with a cavity in the rod of star-shaped cross-sectional configuration. The extruded rod is then cooled and mechanically drawn to reduce its diameter about 50%, which closes the inner ends of the arms of the star and brings them together at the center of the rod, while leaving the outer ends of the arms relatively large. The resulting product is then sharpened at both ends for use as a pen nib.