Abstract: A process for spot-welding hydroformed members allows at least one hydroformed member to be positioned with an end butted against a lateral side of the second hydroformed member. A structural shell member sandwiches the joint around the two hydroformed members to provide a surface to which each of the hydroformed members can be spot-welded. The U-shaped structural support receives the lateral side of one hydroformed member in the bight portion thereof and has arms that are positioned against the perpendicularly positioned second hydroformed member. Each of the hydroformed members are formed with access openings therein to allow spot-welding electrodes to be positioned against an appropriate wall of the hydroformed member and the adjacent portion of the U-shaped structural shell member. The joint is rigidly formed by spot-welding each of the hydroformed members to the structural support. The process is particularly adapted for utilization in the manufacture of automotive frames.

Abstract: A control system and control method for a swap-shift transmission having auxiliary and main gearsets wherein precise synchronization control of ratio changes of each gearset at the start and at the end of a swap-upshift progression is achieved using an adaptive control to adjust friction element pressure values and slip times for friction elements of each gearset, whereby shift synchronization is achieved throughout the operating life of the transmission.

Abstract: A DC-to-DC converter and to an electric motor drive system using the same. The DC-to-DC converter includes first and second capacitors, an inductor, and first and second switching devices.

Abstract: A vehicle and a method for controlling a vehicle transmission is provided. The vehicle has at least one wheel and a positionable acceleration device. The vehicle includes an engine being responsive to the position of the acceleration device, wherein the engine provides torque to the wheel. In one embodiment, a transmission is coupled to the engine and the wheel, wherein the transmission provides multiple speed ratios and is configured to operate in a continuously variable mode. The vehicle also includes a controller that communicates with the engine and the transmission. The controller senses the position of the acceleration device, determine a shift schedule based on the position of the acceleration device, and set an engine speed limit for the engine. The controller also generates signals for the transmission to provide the speed ratio based on the engine speed limit while the transmission operates in the continuously variable mode.

Abstract: A system and method for limiting HC, CO, CO2, and NOx emissions in an internal combustion engine is provided. According to one aspect of the disclosure, a substantially carbon-free fuel, such as hydrogen (H2), is used to fuel combustion in an internal combustion engine. The internal combustion engine is operated, at least some of the time, at an equivalence ratio less than 1 and a boost pressure ratio greater than 1.

Abstract: A method for controlling an engine having at least two cylinders, at least one of which having at least an adjustable valve, the method comprising before engine rotation closing electrically actuated valves in at least a first and a second cylinder; fueling at least said first cylinder with a first fuel amount and said second cylinder with a second fuel amount; and performing a first spark in at least one of said first cylinder and said second cylinder; and after engine rotation, firing each cylinder of the engine in a sequential firing order without changing a number of strokes in any cylinder of the engine.

Abstract: A structural panel for an automotive vehicle includes an outer panel and a variable strength inner panel attached to the outer panel. The inner panel utilizes active elements formed from shape memory alloy (SMA). A controller activates the SMA elements so as to transform the inner panel from a normal state to a higher strength state in the event of an impact directed against a vehicle.

Abstract: An apparatus comprising an internal combustion engine, an exhaust system in communication with the engine, a particulate sensor associated with the exhaust system, and a controller in electrical communication with the particulate sensor, wherein the controller is configured to determine a change in a rate of exhaust flow in the exhaust system, to compare the change in the rate of exhaust flow to a preselected threshold rate of change; and if the change in the rate of exhaust flow has a preselected relationship to the preselected threshold rate of change, then to determine a degradation of the sensor.

Abstract: A system and method to control engine valve timing of an internal combustion engine. Electromechanical valves are controlled to improve engine fuel economy. Further, the method can adjust valve operation to provide air-fuel charge motion and increase combustion stability.

Abstract: A method to control injection timing for an internal combustion engine having a plurality of injectors in at least a cylinder, the method comprising of injecting a first fuel amount to at least a cylinder of an internal combustion engine from a first injector, injecting a second fuel amount fuel to said cylinder from a second injector, and adjusting the timing between starting or ending injection of said first fuel amount, and starting or ending of said second fuel amount in response to an operating condition of said engine.

Abstract: A supplemental impact protection system for an automotive vehicle includes an external energy management structure having a first position for normal vehicle operation and a second position for deployment during an impact event. A mounting system allows selective positioning of the energy management structure in either the first or second position, as determined by a controller which assesses an impact potential of the vehicle and operates the mounting system to move the energy management structure to the second, or deployed, position in the event that the assessed impact potential satisfies a predetermined threshold.

Abstract: A side impact airbag and deployment system including an inflator is provided. The airbag has a generally B-shaped, or hour-glass, configuration and has a broad shoulder loading portion, a narrow central portion, and a broad pelvis loading portion.

Abstract: A method of operating a restraint system comprises deploying an airbag in response to a pre-crash sensing system prior to collision in a first stage and controlling an inflation of the airbag in a second stage in response to acceleration signals of the vehicle.

Abstract: A method of operating a vehicle includes determining a pre-crash collision confidence factor and estimating a time to collision. The method further includes deploying a reversible restraint in response to the confidence factor and the time to collision and deploying a non-reversible restraint in response to the confidence factor and the time to collision.

Abstract: A system and method for managing a power source in a vehicle having an engine and an electric machine includes setting first and second discharge limits for the power source, where the second discharge limit is higher than the first discharge limit. A buffer value is determined as a function of at least the second discharge limit and an engine-on power requirement. A driver demand for power is determined, and the engine is started when the engine is off and the driver demand for power exceeds the buffer value.

Abstract: Rotational electric machine stator winding arrangement characterized, inter alia, by at least one coil of each parallel circuit being discontinuous with the other coils of the corresponding circuit, and by coils configured to accept phase voltage not being adjacent coils having a point at the lowest potential of a corresponding circuit.

Abstract: A vehicle system 10 includes various cameras 36 that generate camera output signals. A navigation system 12 is included within the vehicle. The navigation system includes an image processor and receives the output signals from the cameras 36. The image processor 18 creates output signals suitable for display on display 16 of the navigation system 12.

Abstract: A system and method for controlling a vehicle powertrain having an internal combustion engine include determining a difference between a desired engine torque and a current engine torque, adjusting the difference based on a stored torque offset corresponding to a current engine speed, and controlling the engine to produce a torque corresponding to the adjusted torque difference. The stored torque offset is adjusted when the engine is operating in a predetermined engine speed range based on a steady-state difference between the desired and current engine torque to reduce the steady-state difference to zero. The adjusted torque difference may be limited by a maximum-engine-torque-available parameter and a minimum-engine-torque-available parameter, which is based on an operating temperature, such as the engine coolant temperature. The system and method may also include controlling spark to rapidly reduce current engine torque to the adjusted torque difference value.