Abstract: A power transmission for a motor vehicle includes an input, first and second input shafts, a layshaft, drive elements connecting the input shafts to the output and layshaft, couplers, a first clutch for connecting and disconnecting the input and the first input shaft, and a second clutch for connecting and disconnecting the input and the second input shaft. A first torque path driveably connects the first input shaft to the layshaft. A second torque path driveably connects the second input shaft to the layshaft. A third torque path driveably connects the layshaft and output. A bridge torque path driveably connects the first input shaft and the output.

Abstract: A free piston engine is configured with a pair of opposed engine cylinders located on opposite sides of a fluid pumping assembly. An inner piston assembly includes a pair of inner pistons, one each operatively located in a respective one of the engine cylinders, with a push rod connected between the inner pistons. The push rod extends through an inner pumping chamber in the fluid pumping assembly and forms a fluid plunger within this chamber. An outer piston assembly includes a pair of pistons, one each operatively located in a respective one of the engine cylinders, with at least one pull rod connected between the outer pistons. The pull rod extends through an outer pumping chamber in the fluid pumping assembly and forms a fluid plunger within this chamber. Each outer piston cooperates with an integrated scavenge pump in order to compress the charge air, thus significantly increasing the air charge density into the engine cylinders for each stroke of the engine.

Abstract: A windshield stop is operable in a conventional manner to support the lower edge of an automotive windshield while the adhesive material mounting the windshield to the body of the automobile cures, and is also operable to provide an attachment of the cowl grille assembly covering the gap between the windshield and the hood of the automobile. The windshield stop has a cowl mounting portion integrally formed with the finger supports for the windshield. An opening through the cowl mounting portion can receive a conventional push pin to attach the cowl grille assembly to the windshield stop and provide a fixed support therefore.

Abstract: A multiple speed transmission capable of producing five underdrive gear ratios, one direct drive ratio, four overdrive ratios, and four reverse ratios includes four interconnected planetary gearsets, multi-plate clutches and brakes controlling the gearset elements, and a coupler that changes between forward drive and reverse drive by holding and releasing alternate gearset components against rotation on the transmission case. The transmission in combination with a single-speed transfer case having either an on-demand transfer clutch, or a full-time all-wheel drive system, are formed in an integrated package.

Abstract: A method is disclosed for controlling operation of an engine coupled to an exhaust treatment catalyst. Under predetermined conditions, the method operates an engine with a first group of cylinders combusting a lean air/fuel mixture and a second group of cylinders pumping air only (i.e., without fuel injection). In addition, the engine control method also provides the following features in combination with the above-described split air/lean mode: idle speed control, sensor diagnostics, air/fuel ratio control, adaptive learning, fuel vapor purging, catalyst temperature estimation, default operation, and exhaust gas and emission control device temperature control. In addition, the engine control method also changes to combusting in all cylinders under preselected operating conditions such as fuel vapor purging, manifold vacuum control, and purging of stored oxidants in an emission control device.

Abstract: A deployable interior door trim for an automotive vehicle that separates in the middle section to separate the lower door trim portion from the armrest. The separating door trim permits a pelvis pusher block to engage the occupant of the vehicle during side impact situations without pushing the armrest into the abdomen region of the occupant. An alternative embodiment has the separation area formed as a line extending around a deployable portion of the door trim corresponding to the pelvis pusher block so that the pusher block can pass through the door trim to engage the occupant pelvis area. Preventing excessive abdomen rib deflections on crash dummies will improve performance ratings in IIHS side impact tests without requiring a structural change in the energy absorbing door structure of the vehicle.

Abstract: A method for controlling a multi-cylinder internal combustion engine having electronically controlled airflow comprising limiting a currently available maximum engine torque below maximum torque based on a limited torque output condition, the limited torque output condition not being based on current ambient temperature or pressure conditions. The method also includes determining a driver demanded torque based on a current throttle position. The method further includes controlling the engine to deliver the driver demand torque if the internal engine condition does not indicate the limited torque output condition or to deliver a calibratable percentage of the currently available maximum torque if the internal engine condition indicates a limited torque output condition.

Abstract: An apparatus and a method for forming an article and performing a secondary operation on the article in-situ. The apparatus includes a closure and a die having a cavity. A source of pressurized gas forces a portion of a sheet into contact with a forming surface having a predetermined shape. A tool is movably connected to the apparatus and is configured to engage the sheet to perform a secondary operation while the sheet is held in compression between the closure and the die.

Abstract: A free piston engine is configured with a pair of opposed engine cylinders located on opposite sides of a fluid pumping assembly. An inner piston assembly includes a pair of inner pistons, one each operatively located in a respective one of the engine cylinders, with a push rod connected between the inner pistons. The push rod extends through an inner pumping chamber in the fluid pumping assembly and forms a fluid plunger within this chamber. An outer piston assembly includes a pair of pistons, one each operatively located in a respective one of the engine cylinders, with at least one pull rod connected between the outer pistons. The pull rod extends through an outer pumping chamber in the fluid pumping assembly and forms a fluid plunger within this chamber.

Abstract: A method and an apparatus are provided which use, or which calculate, a temperature gradient of a portion of a vehicle to determine a value equal to, or representative of, a time before a maximum allowable operating temperature is reached by the portion. If the value is less than a certain threshold, the apparatus reduces the operating speed of the portion and, in one embodiment, provides a warning signal to an operator of the vehicle.

Abstract: A system and method for operating at least an intake and exhaust valve in a cylinder with a piston of an engine in a vehicle are described. In one aspect, the method comprises maintaining at least the exhaust valve in a closed position during a period of net engine torque less than zero. Further, during said period of net engine torque less than zero, operating with at least the intake valve open, then closing the intake valve, and then opening the intake valve.

Abstract: A method for controlling torque in an internal combustion engine to cause an increase in temperature in an exhaust aftertreatment device is disclosed. One group cylinders feed exhaust gases to one exhaust aftertreatment device and another group of cylinders feed exhaust gases to another exhaust aftertreatment device. By operating the groups of cylinders at different operating conditions, the desired temperature in one of the exhaust aftertreatment devices can be achieved while also providing driver demanded torque.

Abstract: A tire pressure monitoring system (12) for a vehicle (10) has a plurality of tires (14a-d) in respective rolling locations having a respective plurality of tire transmitters (16a-d) that generate a respective plurality of transmitter identification signals. A controller (22) is coupled to a counter that counts ignition cycle transitions. The controller enters a learn mode in response to the count and the brake condition signal. The system may also include a display for signaling the vehicle operator to perform a desired action. The controller generates a plurality of display signals on the display indicative of the respective plurality of tire locations and activates a timer when the plurality of transmitter identification signals are received before a predetermined time is counted by the timer.

Abstract: The present invention comprises a method of external object sensing for an automobile. The method comprises the steps of establishing a vehicle operational criteria for initiating a vehicle operational safety feature, determining a sensor beam coverage area for the vehicle operational criteria or the vehicle operational safety feature, receiving a status parameter representing the operational status of the vehicle and activating the sensor for scanning the sensor beam coverage area when the status parameter meets the vehicle operational criteria.

Abstract: A free piston engine is configured with a pair of opposed engine cylinders located on opposite sides of a fluid pumping assembly. An inner piston assembly includes a pair of inner pistons, one each operatively located in a respective one of the engine cylinders, with a push rod connected between the inner pistons. The push rod extends through an inner pumping chamber in the fluid pumping assembly and forms a fluid plunger within this chamber. Also connected between the pistons are a position sensor and a calibration position sensor that are employed to determine the position and velocity of the inner piston assembly. An outer piston assembly includes a pair of outer pistons, one each operatively located in a respective one of the engine cylinders, with at least one pull rod connected between the outer pistons. The pull rod extends through an outer pumping chamber in the fluid pumping assembly and forms a fluid plunger within this chamber.

Abstract: A system and method for controlling an internal combustion engine provide valve actuation that selectively couples an energy storage device to a launching coil to recover energy stored in the magnetic field and valve spring of the launching coil, decouples the energy storage device during a valve opening or closing event to control energy supplied to the catching coil, and couples the energy storage device to the catching coil to transfer energy from the storage device to the catching coil to provide a repeatable soft landing. A nonlinear feedback controller incorporates a feedforward system with an observer to control the rate of energy into the magnetic field of the catching coil while compensating for system losses and work to overcome gas forces within the combustion chamber. Feedback linearization techniques improve stability of the control system.

Abstract: A pre-crash sensing system (10) for an automotive vehicle (50) is coupled to an external airbag system (120). The external airbag system (120) may include a bumper airbag (126), a grill airbag (122) or a bumper airbag and a grill airbag. An object classifier is used to generate an object classification signal. A controller (12) is coupled to the object classifier and the external airbag system for varying an activation level of the external airbag system (120) in response to the object classification signal.

Abstract: A method of controlling an automotive vehicle includes detecting a parking mode and applying brake-steer to a first wheel to reduce the turning radius of the vehicle. Simultaneously, the normal force on a wheel can be increased by adjusting a chassis control mechanism such as a controlled suspension.