Abstract: Presented are traction battery pack balancing systems, methods for making/operating such systems, and multi-pack, electric-drive motor vehicles with battery pack balancing capabilities.

Abstract: Systems, methods, and high performance electrochemical devices employing electroactive particles having a sandwich structure are described. The electroactive particle includes an electroactive layer between a pair of dimension-control layers. The electroactive layer includes an electroactive material configured to receive cations and experience a volumetric change in response thereto. The dimension-control layers are configured to inhibit planar dimensional changes of the electroactive particle such that the volumetric change of the electroactive layer occurs through a vertical dimension of the electroactive particle. The vertical dimension is orthogonal to the planar dimensions.

Abstract: Systems, methods and motor-generators with preform windings and a molded core are described. The preform windings include a first end, a second end, and a plurality of in-slot portions extending from the first end to the second end. The molded core includes a plurality of slots. Each of the plurality of slots including a respective in-slot portion disposed therein. Each of the plurality of slots includes a wall conforming to an outer profile of the respective in-slot portion.

Abstract: A method of diagnosing a propulsion system implements a top-down hierarchical examination procedure, in which the propulsion system is analyzed as a whole to determine if the propulsion system is healthy. Data from a first set of vehicle sensors is compared to a system-healthy data cluster to determine if the propulsion system is healthy or unhealthy. If the propulsion system is unhealthy, then a plurality of subsystems of the propulsion system are each analyzed at a first examination level using selective data from the sensors to identify one of the subsystems as an unhealthy subsystem. A plurality of component systems of the unhealthy subsystem are then analyzed at a second examination level using other selective data from the sensors to identify one of the component systems of the unhealthy subsystem as an unhealthy component system.

Abstract: A method for controlling a vehicle includes collecting data about human driving styles; machine learning how the human driver reacts to different traffic scenarios based on the collected data to create a plurality of human driving styles profiles; selecting an optimal driving profile of the plurality of human driving styles profiles, wherein the optimal driving profile is selected based feedback provided by a passenger of the vehicle, the feedback is indicative of a pleasantness of each of the plurality of human driving styles profiles; creating a driving plan based on the optimal driving profile; commanding the vehicle to execute the driving plan in a controlled environment to test the pleasantness of the optimal driving profile; and receiving a pleasantness rating from the passenger of the vehicle while the vehicle executes the driving plan.

Abstract: A method for controlling continuous and discrete actuators (e.g., modes) in a powertrain system includes receiving preview information from a sensor(s) describing an upcoming dynamic state at a future time point, and providing control inputs for the actuators to a controller that includes the preview information. The input set collectively describes a future torque or speed output state at the future time point. The controller processes the input set via a dynamical predictive model, in real time, to determine control solutions to take at the present time point for implementing the dynamic state at the future time point. A lowest opportunity cost control solution is determined and optimized. The controller executes the optimized solution at the present time step.

Abstract: A geartrain for a powertrain system is disposed to transfer mechanical power between an internal combustion engine, an electric machine and a driveline. The geartrain includes a flywheel, a torque converter, an off-axis mechanical connection and a transmission gearbox. The off-axis mechanical connection includes a first element rotatably coupled to a second element. The flywheel is coupled to a crankshaft of the internal combustion engine. The torque converter includes a pump, a turbine and a pump hub, and the transmission gearbox includes an input member. The pump of the torque converter is coupled to the flywheel, and the pump hub is coupled to the first element of the off-axis mechanical connection. The second element of the off-axis mechanical connection is coupled to a rotor of the electric machine, and the turbine of the torque converter is coupled to the input member of the transmission gearbox.

Abstract: A mobile vacuum distillation unit for extracting, condensing, and collecting volatile organic compound vapor emissions from one or more polymer-containing articles includes a shell that defines an enclosed interior space and is mounted to a transportable support platform, a vacuum distillation vessel, a condenser, a condensate storage tank, and a vacuum pump system in fluid communication with a vacuum distillation chamber of the vacuum distillation vessel. The vacuum distillation chamber that includes the one or more polymer-containing articles from which the VOC vapor emissions are extracted may be heated by an exhaust gas heat exchanger if the transportable support platform is connected to and hauled by a tractor unit powered by a diesel engine. A method of using the mobile vacuum distillation unit to extract VOC vapor emissions from one or more polymer-containing article during transportation of the one or more polymer-containing articles between geographically separate destinations is also disclosed.

Abstract: An electrical system includes a voltage bus, voltage sensor(s) measuring a first voltage between a positive bus rail and electrical ground, and a second voltage between a negative bus rail and electrical ground, a bias resistor, and a controller. When the switch is closed, the controller measures four or more discrete voltage samples of the first and second voltages. The samples are grouped into first and second sample groups each having three discrete voltage samples, with the second and third voltage samples of the first group being the first and second samples of the second group. The controller estimates a steady-state voltage of the first and second voltages using the sample groups, prior to the first and second voltages converging on actual steady-state voltage values. The controller executes a corresponding control action when the steady-state voltage estimate is stable or unstable relative to a defined stability threshold.

Abstract: A vehicle system including a propulsion system coupled to a drive wheel and a friction brake configured to apply braking torque to a vehicle wheel is described. Operation thereof includes an instruction set that is executable to monitor vehicle speed, vehicle grade, and an operator braking request, and execute instructions upon achieving a vehicle speed that is less than a threshold speed. The instructions include controlling, via the friction brake, the braking torque to achieve a desired vehicle speed, and determining an operator acceleration request and the vehicle grade. The controller determines a minimum vehicle grade-based operator acceleration request, and releases the friction brake only when the operator acceleration request is greater than the minimum vehicle grade-based operator acceleration request.

Abstract: System and method of dynamically balancing a rechargeable energy storage assembly having two or more respective units, a respective switch for each of the respective units and at least one sensor. The system includes a controller configured to control operation of the respective switch. The respective switch is configured to enable a respective circuit connection to the respective units when in an ON state and disable the respective circuit connection when in an OFF state. The respective units are characterized by a respective state of charge obtained based in part on the at least one sensor. A controller is configured to selectively employ at least one of a plurality of charging modes to charge one or more of the respective units, through operation of the respective switch. The plurality of charging modes includes a rest charging mode, a rapid initial charging mode and a rapid final charging mode.

Abstract: Latch mechanisms for vehicle compartment closure assemblies, methods for making or using such latch mechanisms, and motor vehicles with a latch system for sensing latching/unlatching of a closure assembly are presented. A latch mechanism includes a forkbolt that attaches to the vehicle body and moves between a latched position, engaging a striker and thereby latching a compartment closure assembly in a closed position, and an unlatched position, disengaging the striker. A detent lever attaches to the vehicle body adjacent the forkbolt and moves between a locked position, locking the forkbolt in the latched position, and an unlocked position, disengaging the forkbolt. A memory lever adjacent the forkbolt moves between a catching position, retaining the detent lever in the unlocked position, and a releasing position, disengaging the detent lever. The forkbolt, when moving from the unlatched to the latched position, moves the memory lever from the catching to the releasing position.

Abstract: An electric motor includes a stator assembly and a rotor configured to rotate within the stator assembly about an axis. The stator assembly includes a stator case having a channel and a laminate steel core having a retention feature aligned with the channel of the stator case. The stator case is fixed to the laminate steel core via displacement of material of the stator case at the channel toward the laminate steel core to capture the retention feature. An electro-mechanical drive-unit employing the above-described electric motor and a method of generating a stator assembly for such an electric motor are also contemplated.

Abstract: A method for assembling a battery section having an interconnect board (ICB) and multiple parallel battery cell tab sets arranged in a column includes positioning the battery section adjacent and parallel to an elongated guide rail. The method includes engaging a comb assembly with the guide rail, with the comb assembly having comb teeth extending orthogonally from a base. The comb assembly is translated along the guide rail toward the column, while the comb assembly remains engaged with the rail, until the base is adjacent to the column. Thereafter, each cell tab set is received between comb teeth, such that the cell tab sets are separated from, and aligned with respect to, each other. The ICB is decked to the battery section, and the comb assembly is translated along the guide rail away from the column after decking the ICB.

Abstract: A vehicle powertrain includes first and second power sources and a transmission assembly having first and second input members and an output member. The transmission assembly also includes a first multiple node planetary gear-set connected to both input members and a second multiple node planetary gear-set connected to the output member. The transmission assembly additionally includes a transmission housing retaining the first and second gear-sets. Furthermore, the transmission assembly includes a first torque-transmitting device for connecting one second gear-set node to the transmission housing and a second torque-transmitting device for connecting one first gear-set node to one second gear-set node. One first gear-set node is directly and continuously connected to one second gear-set node. The first and second power sources are connected to the first gear-set, and the first power source is connected to the first gear-set node not directly and continuously connected to the second gear-set.

Abstract: A shield assembly is employed for a friction brake used to decelerate a road wheel of a vehicle. The vehicle has a body with a first body end configured to face an incident ambient airflow, a second body end opposite of the first body end, and an underbody section spanning a distance between the first and second ends. The shield assembly includes a first shield component arranged proximate the brake and rotationally fixed relative to the vehicle body. The shield assembly also includes a second shield component operatively connected to the first shield component for shifting relative thereto. The shield assembly additionally includes an actuator employing a shape memory alloy element to shift the second shield component relative to the first shield component in response to a temperature of the brake to thereby direct at least a portion of the airflow to the brake and control temperature thereof.

Abstract: A scheduling controller in communication with a plurality of autonomous vehicles is described, and includes an operator request compiler, a fleet state-of-health database, an environmental conditions compiler and a fleet scheduling controller. The fleet scheduling controller is configured to deploy the autonomous vehicles based upon inputs from the operator request compiler, the fleet state-of-health database and the environmental conditions compiler. A process for coordinating a fleet of autonomous vehicles includes determining states of health for the autonomous vehicles, and determining a desired autonomous vehicle use requirement from each of a plurality of operators that are associated with the autonomous vehicles. A usage schedule for each of the autonomous vehicles is determined based upon the states of health and the desired autonomous vehicle use requirements from the operators. The autonomous vehicles are deployed based upon the usage schedule.

Abstract: A structural member includes an inflatable bladder. The structural member may include a fabric shell disposed about an exterior surface of the bladder, or a spacer element attached to an interior surface of the bladder. The fabric shell or spacer element restrains the shape of the bladder to contour the bladder into a desired shape and increase the load carrying capacity of the bladder.

Abstract: A seat assembly includes a seat frame and a seat cushion coupled to the seat frame. The seat frame includes a seatback frame, a base frame coupled to the seatback frame, a first armrest frame coupled to the seatback frame, and a second armrest frame coupled to the seatback frame. The seat cushion covers the seat frame and is spaced apart from the seat frame to define a cavity therebetween. The seat assembly further includes an airbag coupled between the seat frame and the seat cushion. The airbag has a stowed position and a deployed position. In the stowed position, the airbag is disposed in the cavity between the seat frame and the seat cushion. In the deployed position, the airbag is partly disposed outside the cavity between the seat frame and the seat cushion to absorb energy.

Abstract: A method for actively controlling the balance characteristics of a vehicle includes the following steps: (a) determining an aerodynamic balance, vehicle balance, or both of a vehicle, wherein the vehicle includes a vehicle body, an aerodynamic element coupled to the vehicle body, a rear axle, a front axle, a pair of wheels coupled to the rear axle, a pair of rear wheels coupled to the rear axle, a pair of front wheels coupled to the front axle, an electronic limited slip differential (eLSD) coupled to the rear axle, and the vehicle balance is based on an aerodynamic downforce on the vehicle; (b) determining that there is surplus downforce capacity available based on the vehicle balance; and (c) controlling, by a controller, the eLSD in response to determining that there is surplus downforce capacity available.