Abstract: A lap belt pretensioner for a lap belt configured to secure an occupant of a vehicle seat includes a pyrotechnic device. The pyrotechnic device is configured to generate a force directed to tension the lap belt around the occupant and emit an exhaust gas including particulates at high pressure and high temperature as a byproduct of the generated force. The lap belt pretensioner also includes a housing configured to retain the pyrotechnic device and defining an exhaust passage configured to expel the exhaust gas from the lap belt pretensioner. The lap belt pretensioner additionally includes a shield arranged over the exhaust passage and configured to collect and/or deflect the emitted particulates and dissipate heat energy thereof. A vehicle having the vehicle seat mounted to the vehicle structure and employing the seatbelt system is also provided.

Abstract: A gear pump can be equipped in an engine oil system. The gear pump has a housing, a first gear, and a second gear. The housing has an outlet passage for exiting oil, and has one or more outlet openings for exiting air. The first gear has a set of first teeth with multiple first roots and first tips. The second gear has a set of second teeth with multiple second roots and second tips. The outlet opening(s) is situated in the housing so that it can communicate with a first clearance, with a second clearance, or with both the first and second clearances. The first clearance is established at the confrontation of one of the first roots and one of the second tips. And the second clearance is established at the confrontation of one of the second roots and one of the first tips.

Abstract: A method for mitigating clunk in a driveline of a vehicle system during a declutch event includes determining a current torque request of a prime mover based on an accelerator pedal position of an accelerator pedal of the vehicle system. The method includes determining a clutch pedal position and determining, via a controller, a clutch pedal speed based on a change of the clutch pedal position over time. The method further includes modifying, via the controller, the current torque request to obtain a modified torque request based on the clutch pedal position and the clutch pedal speed such that a stored potential energy in the driveline is minimized by a time that the clutch pedal of the vehicle system is disengaged during the declutch event.

Abstract: A number of variations may include a product comprising: at least one sensor comprising an optical fiber comprising a first end comprising a semiconductor material, a second end, and a longitudinal midsection comprising a grating, wherein the sensor is constructed and arranged to provide measurements that derive both state of charge and temperature of an electrochemical device simultaneously.

Abstract: A single-shaft dual expansion internal combustion engine includes an engine block, a cylinder head and a crankshaft. First and second power pistons are moveable in first and second power cylinders and are connected to first and second crankpins of the crankshaft. An expander piston is moveable in an expander cylinder and is connected via a multi-link connecting rod assembly to a third crankpin of the crankshaft. A first balance shaft is arranged in a first longitudinal opening in the engine block, and a second balance shaft is arranged in a second longitudinal opening in the engine block. The first and second balance shafts have first and second counterweight portions, respectively, and the crankshaft has a third counterweight portion causing an imbalance in the crankshaft.

Abstract: A method for testing an electrochemical response of a sample, which is at least partially disposed within an electrolyte, includes macro scanning the sample. Macro scanning is applied across the entire sample and includes applying a first range of macro potential between the electrolyte and the sample, and measuring a first range of macro current between the electrolyte and the sample, while subject to the first range of macro potential. The macro scan is held at a first fixed macro potential within the first range of macro potential and the sample is micro scanned while held at the first fixed macro potential. Micro scanning is applied at individual points across a surface portion of the sample and includes measuring a plurality of first micro currents at each of the individual points of the surface portion of the sample. Each individual point is significantly smaller than the entire sample.

Abstract: An electromagnetic machine includes a motor housing defining a cavity therein, and a stator disposed within the cavity. The stator has an external surface and a plurality of mounting ears each configured to receive a fastener and extending from the external surface towards the motor housing. The assembly includes a tunable insert ring disposed between the motor housing and the stator. The tunable insert ring and the stator define at least one cooling channel therebetween. The tunable insert ring encircles the external surface and includes a plurality of projections each extending towards and disposed in contact with the stator to thereby stiffen the electromagnetic machine and minimize vibration of the stator within the motor housing. A device including the electromagnetic machine is also described.

Abstract: An integrated power electronics component configured for mitigating noise, vibration, and harshness includes a case formed from metal and configured to dampen a sound wave having a first frequency and a first amplitude and propagatable in a first direction. The case has a first surface and a second surface spaced apart from the first surface, a first stiffness, and a first strength, and the first and second surfaces include a structure defining a plurality of recessions therein. The component includes a cured polymer formed from a composition disposed on at least one of the first and second surfaces in each of the recessions to thereby dampen the sound wave in the first direction and in a second direction that is perpendicular to the first direction to a second frequency that is less than the first frequency and a second amplitude that is less than the first amplitude.

Abstract: A composite article configured for mitigating noise, vibration, and harshness includes a substrate having a first stiffness. The composite article includes a structural film formed from a composition and disposed on the substrate in a pattern that is arranged to dampen a sound wave having a first frequency and a first amplitude and propagatable in a first direction to a second frequency that is less than the first frequency and a second amplitude that is less than the first amplitude. The composite article includes a coating layer disposed on the pattern and configured to dampen the sound wave in the first direction and in a second direction that is perpendicular to the first direction. The composite article has a second stiffness that is greater than the first stiffness. A method of forming the composite article is also described.

Abstract: A robotic system includes a jointed mechanism, position sensors, and a controller. The mechanism has an end-effector, and further includes actively-controlled joints and passive joints that are redundant with the actively-controlled joints. The position sensors are operable for measuring joint positions of the passive joints. The controller is in communication with the position sensors, and is programmed to execute a method to selectively control the actively-controlled joints in response to the measured joint positions using force control and/or a modeled impedance of the robotic mechanism. Possible control modes in impedance control include an Autonomous Mode in which an operator does not physically interact with the end-effector and a Cooperative Control Mode in which the operator physically interacts with the end-effector.

Abstract: A multipurpose dashboard for use in a vehicle includes an instrument panel disposed within the vehicle. The multipurpose dashboard also includes driving controls mounted to the instrument panel. The driving controls are configurable into a driving position for a user driving mode and configurable into a non-driving position for a non-driving mode. The non-driving position is disposed away from the driving position. The multipurpose dashboard also includes a workstation mounted to the instrument panel. The workstation is configurable into an accessible position during the non-driving mode and configurable into a stowed position during the user driving mode.

Abstract: Methods and systems for automatic braking for vehicles having a manual transmission are disclosed. An exemplary method includes providing a vehicle with at least one vehicle sensor, at least one actuator, and a controller in communication with the at least one vehicle sensor and the at least one actuator, determining a vehicle speed and an engine speed, receiving sensor data from the at least one vehicle sensor, calculating if the vehicle speed should be reduced based on the sensor data from the at least one vehicle sensor, generating a first control signal if the vehicle speed should be reduced, calculating if the engine speed is below a predetermined idle speed, generating a second control signal if the engine speed is below the predetermined idle speed, and automatically controlling the at least one actuator based on the first and second control signals.

Abstract: A powertrain includes an engine and a transmission. A vehicle includes a body structure and the powertrain supported by the body structure. The powertrain is configured to propel the body structure. The engine includes an output shaft, and the transmission includes an input member. The powertrain further includes a torque converter operable between the output shaft and the input member. The torque converter includes a pump and a turbine. The powertrain also includes a motor-generator operable as a motor and a generator. The input member of the transmission is connected to the turbine such that torque from the torque converter is transferrable to the input member. The input member of the transmission is coupled to the motor-generator such that torque is transferred between the input member and the motor-generator.

Abstract: A method of accessing data from an owner's manual saved in a memory of a computing device includes inputting a query into the computing device. A query classifier classifies the query into one of a plurality of categories. A text analyzer identifies at least one candidate section of the manual related to the query. A candidate classifier classifies each of the candidate sections into one of the plurality of categories, and assigns a confidence score to each respective candidate section. The computing device outputs the candidate sections, based on their respective confidence score, that are classified in the same category as the query as an answer to the query.

Abstract: An electrical system includes a rechargeable energy storage system (RESS) and a controller. The RESS includes first and second battery packs connected to a voltage bus, each pack having a respective plurality of battery cells and a corresponding cell balancing circuit. The RESS further includes switches that selectively connect or disconnect the packs to or from each other to achieve series and parallel modes. The controller executes a method by detecting a requested series to parallel mode transition. Responsive to a threshold imbalance being present in a state of charge or pack voltage of the packs relative to each other, the controller balances the state of charge/voltage using open/closed state control of the cell balancing circuits, and possibly a switching block having PWM-controlled switches and a circuit element. The controller may execute the requested mode transition upon balancing.

Abstract: A vehicle subsystem includes an on-vehicle camera that is disposed to monitor a field of view (FOV) that includes a travel surface for the vehicle. A controller captures, via the on-vehicle camera, an image file associated with the FOV and segments the image file into a first set of regions associated with the travel surface and a second set of regions associated with an above-horizon portion. Image features on each of the first set of regions and the second set of regions are extracted and classified. A surface condition for the travel surface for the vehicle is identified based upon the classified extracted image features from each of the first set of regions and the second set of regions. Operation of the vehicle is controlled based upon the identified surface condition.

Abstract: A method of alerting a user includes storing data regarding a plurality of inputs via a controller having a memory and a processor, and determining if a predetermined threshold is reached in light of the inputs. The method also includes activating an indicator of a seat when the predetermined threshold is reached to alert the user. An alert system includes a seat. The seat includes an indicator. The alert system also includes a controller in communication with the indicator. The controller includes a processor and a memory having recorded instructions for alerting a user. The controller is configured to store data regarding a plurality of inputs and determine if a predetermined threshold is reached in light of the inputs. The controller is also configured to activate an indicator of a seat when the predetermined threshold is reached to alert the user.

Abstract: A method of controlling an active aerodynamic system of a vehicle includes calculating a first spring force estimated value from at least one sensed vehicle handling characteristic, and a second spring force estimated value from a nominal spring characteristic curve. When a difference between the first and second spring force estimated values is equal to or greater than a spring threshold value, a nominal spring characteristic curve is adjusted to define an adjusted spring characteristic curve, and the active aerodynamic system is controlled using the adjusted spring characteristic curve. When the difference between the first and second spring force estimated values is equal to or greater than the spring threshold value, a signal may also be engaged to provide a service recommendation.

Abstract: A battery module includes battery cells and a cell monitoring unit (CMU). The CMU includes a radio frequency (RF) communications circuit and a cell sense circuit connected to a substrate, the latter in wireless communication with the RF communications circuit. The cell sense circuit measures battery data, including a cell voltage and a cell temperature of each battery cell. The CMU includes a microprocessor in communication with the RF communications and cell sense circuits. The microprocessor determines when the battery module has been dormant for a predetermined dormancy duration during which the battery cells are neither charging nor discharging. Responsive to such dormancy, a Long-Term Data Storage Mode is executed in which the RF communications circuit paired with the cell sense circuit, collects the battery data at a calibrated interval, and wirelessly transmits the battery data to flash memory of the CMU for storage therein.

Abstract: Presented are intelligent vehicle systems and control logic for predictive charge planning and powertrain control of electric-drive vehicles, methods for manufacturing/operating such systems, and electric-drive vehicles with smart charge planning and powertrain control capabilities. Systems and methods of AI-based predictive charge planning for smart electric vehicles use machine-learning (ML) driver models that draws on available traffic, location, and roadway map information to estimate vehicle speed and propulsion torque requirements to derive a total energy consumption for a given trip. Systems and methods of AI-based predictive powertrain control for smart hybrid vehicles use ML driver models with deep learning techniques to derive a drive cycle profile defined by a preview route with available traffic, geopositional, geospatial, and map data.