Abstract: Methods and systems for detecting weld defects, and methods for manufacturing vehicles using such methods or systems, are provided. An exemplary method includes receiving an input indicating a weld material and material thickness by a portable computing device and determining, with the portable computing device, a detection protocol for the weld material and material thickness. Further, the method includes communicating the detection protocol from the portable computing device to a portable heating source and to a portable thermographic sensor, heating a weld with the portable heating source according to the detection protocol, and recording thermographic data from the weld with the portable thermographic sensor according to the detection protocol.

Abstract: A system for bypassing a torque converter in a powertrain is provided. The system includes a torque generating device including an output shaft and a transmission assembly. The transmission assembly includes a transmission output shaft and a torque converter, a torque converter bypass shaft. The transmission assembly further includes a disconnect clutch selectively coupling the torque converter with the torque generating device and a torque converter clutch selectively coupling the torque converter bypass shaft with the torque generating device. Engaging the disconnect clutch and disengaging the torque converter clutch enables the torque generating device to transmit torque to the transmission output shaft through the torque converter. Engaging the torque converter clutch and disengaging the disconnect clutch enables the torque generating device to transmit torque to the transmission output shaft through the torque converter bypass shaft.

Abstract: An electrified drivetrain system that maximizes power density, is readily packaged, and improves drivability is described. It includes a propulsion system having an axial-flux rotating electric machine, a torque converter having a selectable one-way clutch, and an output member that is couplable to a drivetrain. The axial-flux rotating electric machine include a first rotor coaxially arranged with a first electric stator. The torque converter includes a fluidic stator, a pump, a turbine and a torque converter clutch. The axial-flux rotating electric machine is arranged coaxially with the torque converter. The first rotor of the axial-flux rotating electric machine is coupled to the pump of the torque converter, and the turbine of the torque converter is rotatably coupled to the output member.

Abstract: In accordance with an exemplary embodiment, methods and systems are provided for controlling steering of an autonomous vehicle. The method includes: operating, by a processor, the autonomous vehicle in a path-based automated driving assist mode; receiving, by the processor, driver input including a driver torque; classifying, by the processor, an operation mode based on a type of the path-based automated driving assist mode; determining, by the processor, an override threshold for overriding the path-based automated driving assist mode on a first lateral side of the autonomous vehicle based on the operation mode; determining, by the processor, a driver override status based on the override torque threshold; and generating, by the processor, control signals to control the steering of the autonomous vehicle based on the driver override status and the driver torque.

Abstract: A method for controlling an electric drive unit (EDU) having a motor-driven torque converter includes receiving a request signal indicative of a requested output torque of the EDU, and operating the motor at a target motor speed using the requested output torque. The target motor speed minimizes system losses while achieving the requested output torque. When the requested output torque remains below a calibrated threshold and a turbine speed is less than a corner speed of the motor, a torque converter clutch (TCC) transitions to or remains in a locked state. The controller commands the TCC to transition to an unlocked state to reach the target motor speed, thereby selectively enabling torque multiplication. A powertrain system includes a driven load and the EDU. A computer readable storage medium may include executable instructions for performing the method.

Abstract: A system for evaluating a rigidity of an angle bracket includes a test system having a first test fixture and a second test fixture. The system includes an angle bracket coupon including a first wall, a second wall coupled to the first wall at a bend to define an angle between the first wall and the second wall, and at least one three dimensional feature defined at the bend that extends between the first wall and the second wall. The angle bracket coupon is to be coupled to at least one of the first test fixture and the second test fixture to evaluate the rigidity of the angle bracket.

Abstract: Systems and methods are provided for pumps that deliver optimized torque characteristics and volumetric efficiency. A system includes a housing defining a surface and a rotor defining a face. A face clearance is defined between the face and the surface. The face clearance is variable in magnitude and determinative of target performance characteristics of the pump system. The housing is made of a material selected to have a thermal expansion characteristic and the rotor is made of a second material selected to have another thermal expansion characteristic. The thermal expansion characteristics deliver the target performance characteristics of the pump system.

Abstract: An augmented reality head-up display system for displaying graphics upon a windscreen of a vehicle includes one or more image-capturing devices that capture image data of an environment surrounding the vehicle, a graphic projection device for generating images upon the windscreen of the vehicle, and a controller in electronic communication with the one or more image-capturing devices and the graphic projection device. The controller executes instructions to receive object detection data indicating a current position of objects located within the environment surrounding the vehicle. The controller executes instructions to compare the current position of the objects within the environment with a visual location of the objects within the environment determined based on the image data to identify a visually occluded object located within the environment. In response to identifying the visually occluded object, the controller determines a contextual graphic that signifies the visually occluded object.

Abstract: A system includes a state of charge (SOC) calculation module configured to calculate an SOC of a battery cell based on a measured current of the battery cell and an overpotential calculation module configured to receive the measured current and output lagged currents based on the measured current and respective time constants, output a weighted measured current and weighted lagged currents based on a plurality of weighting factors, wherein a sum of the plurality of weighting factors is 1, calculate an equivalent constant current corresponding to the measured current based on the weighted measured current and the weighted lag currents, and calculate an overpotential of the battery cell based on the equivalent constant current. The system is configured to output a predicted voltage of the battery cell based on the calculated SOC and the calculated overpotential of the battery cell.

Abstract: Evaporative emission purge control systems and methods use a cost factor to incentivize operation of an internal combustion at torques favorable for purge. An evaporative emission control system is configured to collect fuel vapor. A controller determines whether an operating speed of the internal combustion engine is within a target purge region that is bounded by a lower speed threshold and an upper speed threshold of the internal combustion engine. When the operating speed of the internal combustion engine is within the target purge region, the controller applies a cost factor to operating points for the internal combustion engine, and based on the cost factor, the operating points are set to include an operating torque for the internal combustion engine to generate an intake pressure of the internal combustion engine at a level below atmospheric pressure for a purge of the evaporative emission control system.

Abstract: Methods and systems for flex fuel engines that have both port fuel injection and direct injection. Operating an engine system includes determining a percent of ethanol in a fuel and determining whether the percent of ethanol is greater than a predetermined threshold. When the percent of ethanol is greater than the predetermined threshold, fuel is supplied only through the direct injection injectors. When the percent of ethanol is not greater than the predetermined threshold, fuel is supplied through a combination of the direct injection injectors and port fuel injection injectors.