Abstract: A batch process for desilverizing and refining lead bullion containing antimony and a low silver content, including the steps of melting the lead bullion, adding calcium to form a floating silver-rich dross containing a silver-antimony-calcium compound and separating the dross from the desilverized, molten lead bullion. The process further comprises a plurality of successive batch operations wherein silver-rich dross is separated and accumulated in each batch operation for subsequent processing. The successive batch operations are maintained at about 400.degree. C. in order to effect significant savings in energy, time and labor over processes previously used.

Abstract: An element stack and a method of making same is provided in which assembling a relatively large number of relatively small electrode plates into an element stack is facilitated by positioning a first set of electrode plates onto a strip of separator material in pre-selected locations and then affixing such plates to the strip. The resulting product may then be readily processed into the element stack by insertion of a second set of electrode plates of opposite polarity to the first set and then folding the separator in accordion fashion. The assembly method is amenable to automation and the resulting cell element stack may be handled as a unit thereby facilitating battery assembly.

Abstract: A maintenance-free, lead-acid cell that is capable of achieving long cycle life in deep discharge rapid recharge applications is sealed, has positive grids formed from antimony-lead alloys containing no more than about 2 wt. % of antimony, has negative grids formed from alloys that are essentially antimony-free, has highly porous, easily wetted separator material interposed between the plates which is capable of wicking the electrolyte, and provides a sufficient void volume to facilitate gaseous oxygen transport, and has the electrolyte required for operation of the cell substantially completely absorbed in the plates and separators, with the separators not being completely saturated.