Abstract: Paving machines and paving machine control systems utilize sensors to identify the location and orientation of paving machines and corresponding attachments. The control system implements a design profile by automatically adjusting actuators. The control system receives transition values to calculate a smooth transition including continuously adjusting actuator values with reference to the location and orientation of the paving machine. The control system may identify resurfacing values to repair a damaged surface by identifying an offset value of an existing surface to an ideal surface with reference to a disposition of the paving machine to minimize material usage.

Abstract: A smart steering control system a paving or texturing machine receives path elements corresponding to current and future positions of the machine. By comparing the current and future elements, an expected completion time is derived for exiting the current position and entering the future position; the smart steering control system synchronizes adjustments of the machine's steerable tracks from the current path to the future path. The smart steering control system functions as a virtual tie rod, preventing damage, enhancing the traction control and pulling power of the machine, and preserving the operating life of its components.

Abstract: A paving machine is described. The paving machine includes a powertrain with a power unit. The power unit may include a diesel generator and a battery. The powertrain may also include one or more drivetrains. The drivetrains may include a hydraulic drivetrain and an electric drivetrain. The drivetrains may receive power from the power unit for supplying power to actuators of the hydraulic drivetrain and the electric drivetrain. The paving machine may be a curb-forming machine including the battery, the hydraulic drivetrain, and the electric drivetrain. The hydraulic drivetrain of the curb-forming machine may include a cylinder, crawler, steering assembly, and auger, and the electric drivetrain may include a vibrator. The paving machine may also include a number of other types of paving machines. Where the paving machine includes the hydraulic drivetrain, a buffer may be provided to ensure sufficient hydraulic power in response to demand changes.

Abstract: A paving machine includes a mold coupled to a telescopic frame member, by which the mold side-shifts relative to a main frame. A tight clearance between the paving machine and a surface being paved may be achieved by the ability to side-shift the mold. The paving machine may also include a number of vibrator motors. A flow to the vibrator motors may be controllable by a manifold controller. The manifold controller is located on an end of the telescopic frame member. By locating the manifold controller on the telescopic frame member, an operator of the paving machine may both stand on the telescopic frame member to watch the paving mold and adjust the settings of the vibrator controller.

Abstract: A slew drive includes a bushing interfacing with a drive gear. The bushing resists a load from the drive gear. The bushing includes an aluminum bronze alloy with a high strength. A paving machine includes multiple of the slew drives. The slew drives control an angle of a pivot arm and steering of a track. A method of reducing component failure in the paving machine includes determining an angular position error of the slew drive of the track. If the angular position exceeds a tolerance, a rate-of-change of the angular position is found to determine whether the slew drive is rotating. Where the slew drive is not rotating, the slew drive is driven in a reverse direction to unseize the slew drive. A track drive and the slew drive of the pivot are controlled by a control loop. The slew drive may be dithered to steer a trailing pivot.

Abstract: A leg assembly includes a guide tube, a power drive coupled to a flange of the guide tube, a steering ring coupled to the power drive, a tube weldment coupled to the steering ring, and a hydraulic actuator coupled within the guide tube and within the tube weldment. The power drive includes a slew drive or a hydraulic cylinder steering assembly. The tube weldment is translated through the power drive by the actuator. The steering ring includes one or more pistons by which relative rotational movements may be imparted to the tube weldment by a socketing action. The steering ring is rotated by the power drive. Thus, the guide tube may be rotated relative to the tube weldment.

Abstract: A bridge paving machine and method for paving a 3D design without vertical profile rails includes converting a desired design into a 3D surface model to account for certain factors known to cause deviations in the paving processes and paving the 3D surface model in the expectation that factors will cause the 3D surface model to deflect into the desired design. An on-board computer system adjusts the 3D surface model in real-time to correct for on-site variables. The on-board computer system receives data from various external sensors, including deflection sensors fixed to girders in the bride structure, and paving machine-based sensors, and uses various predictive models to predict surface deflection based on the sensor data. The 3D surface model is continuously updated based on the predictive models and actual measured deflections.

Abstract: A smart steering control system a paving or texturing machine receives path elements corresponding to current and future positions of the machine. By comparing the current and future elements, an expected completion time is derived for exiting the current position and entering the future position; the smart steering control system synchronizes adjustments of the machine's steerable tracks from the current path to the future path. The smart steering control system functions as a virtual tie rod, preventing damage, enhancing the traction control and pulling power of the machine, and preserving the operating life of its components.

Abstract: A screed assembly includes an auger, a cylinder, and a vibratory screed. The screed assembly may be included in an undercarriage. The undercarriage may be coupled to a carriage. The carriage may travel along a length of a framework. One or more sensors may be used to determine height information of the screed assembly relative to a surface to be paved. One or more actuators may be used to selectively adjust the height of the screed assembly based on the height information.

Abstract: A bridge paving machine and method for paving a 3D design without vertical profile rails includes converting a desired design into a 3D surface model to account for certain factors known to cause deviations in the paving processes and paving the 3D surface model in the expectation that factors will cause the 3D surface model to deflect into the desired design. An on-board computer system adjusts the 3D surface model in real-time to correct for on-site variables. The on-board computer system receives data from various external sensors, including deflection sensors fixed to girders in the bride structure, and paving machine-based sensors, and uses various predictive models to predict surface deflection based on the sensor data. The 3D surface model is continuously updated based on the predictive models and actual measured deflections.

Abstract: A leg assembly includes a guide tube, a power drive coupled to a flange of the guide tube, a steering ring coupled to the power drive, a tube weldment coupled to the steering ring, and a hydraulic actuator coupled within the guide tube and within the tube weldment. The power drive includes a slew drive or a hydraulic cylinder steering assembly. The tube weldment is translated through the power drive by the actuator. To achieve a minimal width, the tube weldment includes a keyway. The steering ring includes a key by which relative rotational movements may be imparted to the keyway. The steering ring is rotated by the power drive. Thus, the guide tube may be rotated relative to the tube weldment.

Abstract: A bridge paving machine and method for paving a 3D design without vertical profile rails includes converting a desired design into a 3D surface model to account for certain factors known to cause deviations in the paving processes and paving the 3D surface model in the expectation that factors will cause the 3D surface model to deflect into the desired design. An on-board computer system adjusts the 3D surface model in real-time to correct for on-site variables. The on-board computer system receives data from various external sensors, including deflection sensors fixed to girders in the bride structure, and paving machine-based sensors, and uses various predictive models to predict surface deflection based on the sensor data. The 3D surface model is continuously updated based on the predictive models and actual measured deflections.

Abstract: A slew drive includes a bushing interfacing with a drive gear. The bushing resists a load from the drive gear. The bushing includes an aluminum bronze alloy with a high strength. A paving machine includes multiple of the slew drives. The slew drives control an angle of a pivot arm and steering of a track. A method of reducing component failure in the paving machine includes determining an angular position error of the slew drive of the track. If the angular position exceeds a tolerance, a rate-of-change of the angular position is found to determine whether the slew drive is rotating. Where the slew drive is not rotating, the slew drive is driven in a reverse direction to unseize the slew drive. A track drive and the slew drive of the pivot are controlled by a control loop. The slew drive may be dithered to steer a trailing pivot.

Abstract: A system may include a paver machine. The paver machine may include at least one sensor, a memory, a processor. The processor may be communicatively coupled to the memory and the at least one sensor. The paver machine may be configured for stringless paving. The paver machine may further include a display communicatively coupled to the processor.

Abstract: A mobile machine includes a computerized system for determining a synchronized free-floating center of rotation. The synchronized free-floating center of rotation effectively coordinates the rotation of the machine's tracks or wheels in that it constrains the angles of rotation. The synchronized free-floating center of rotation is calculated based on a line-line intersection derived from a combined attack angle and one or more known reference points. Such system may allow rotation and counter-rotation utilizing a uniform hydraulic pressure for hydraulically driven tracks.

Abstract: A bridge paving machine and method for paving a 3D design without vertical profile rails includes converting a desired design into a 3D surface model to account for certain factors known to cause deviations in the paving processes and paving the 3D surface model in the expectation that factors will cause the 3D surface model to deflect into the desired design. An on-board computer system adjusts the 3D surface model in real-time to correct for on-site variables. The on-board computer system receives data from various external sensors, including deflection sensors fixed to girders in the bride structure, and paving machine-based sensors, and uses various predictive models to predict surface deflection based on the sensor data. The 3D surface model is continuously updated based on the predictive models and actual measured deflections.

Abstract: A smart steering control system a paving or texturing machine receives path elements corresponding to current and future positions of the machine. By comparing the current and future elements, an expected completion time is derived for exiting the current position and entering the future position; the smart steering control system synchronizes adjustments of the machine's steerable tracks from the current path to the future path. The smart steering control system functions as a virtual tie rod, preventing damage, enhancing the traction control and pulling power of the machine, and preserving the operating life of its components.

Abstract: A multiple-input multiple-output (MIMO) computer control system in a heavy equipment machine is in communication with multiple sensors in order to measure deviations from a path to be followed. Sensor corrections are applied to return the heavy equipment machine to a path to be followed or to restrain the machine from deviating from the path to be followed. Sensor corrections affect a controlled variable, such as cross-slope. Sensor corrections may account for false positives and false negatives. Sensor corrections are applied to the heavy equipment machine using a gain matrix (G). The multiple vectors of gain values comprising the gain matrix (G) are utilized by the MIMO computer control system to simultaneously and proportionally actuate each drive leg of the machine to obtain a desired grade including a compensated slope and/or elevation.

Abstract: A system for measuring a surface profile during the paving process includes a smoothness processor and a single directly connected elevation sensor to produce streaming, real-time smoothness data and a short term trend line so that the operator can make prospective corrections to paving machine settings. Real-time smoothness data is sent to a remote device. The smoothness processor may also receive additional sensor data from one CAN connected sensor and up to five sonic sensors and display the CAN connected sensor data to the operator.

Abstract: A method for operating a ratchet assembly. The method includes, when a ratchet lock mechanism is in a first locked position, causing a drive mechanism to rotate by operating a steer cylinder in a selected direction until a first predetermined value, which may be associated with an amount of rotation of the drive mechanism, is reached. The method includes unlocking the ratchet lock mechanism, and resetting the steer cylinder by operating the steer cylinder in an opposite direction until a second predetermined value is reached. The method includes locking the ratchet lock mechanism in a second locked position, and, upon locking the ratchet lock mechanism in the second locked position, causing the drive mechanism to further rotate by operating the steer cylinder in the selected direction until a third predetermined value is reached, wherein the third predetermined value is associated with a selected amount of rotation of the drive mechanism.