Abstract: Method and apparatuses for measuring and regulating the strain of a material web is disclosed. A material web is passed through a first and second non-slip roller pair. The first and second roller pair form a predefined span. In some embodiments, the angular positions of the first and second roller pair are monitored, and the phase angle between the roller pairs is calculated. The phase angle is directly related to the level of strain in the web, and the velocity of the web is controlled to maintain a phase angle which corresponds with the desired strain level. This maintains a constant strain level in the predefined span. In one embodiment, the strain entering a non-slip roll pair is controlled to be zero. The roll pair then introduces a predefined strain to the span entering subsequent processes.

Abstract: A multi-drive printed product processing device is provided that includes a processing component and a motor driving the processing component. A motor control controls the motor. An encoder measures a position of the motor and sends an encoder feedback signal indicating the position. The motor control receives the encoder feedback signal. An encoder feedback signal verification circuit verifies the integrity of the feedback signal.

Abstract: A sheet material conveyor includes a pocket conveyor with at least one moving pocket for collecting printed sheet material, the pocket conveyor having a release area for releasing the printing sheet material in the pocket. The sheet material conveyor also includes an air supply device providing air to the pocket at the release area. A pocket with air supply holes and a method for releasing printed sheet material using pressurized air is also provided.

Abstract: A method for making a tabloid printed product is provided. At least one first web of material is printed, the at least one first web of material is slit to define a first ribbon bundle and a second ribbon bundle. The first ribbon bundle is then folded longitudinally. The first ribbon bundle is cut into defined lengths. The second ribbon bundle is cut unfolded into the defined lengths. The first and second ribbon bundles are combined with the first ribbon bundles being folded and the second ribbon bundles being unfolded. The second ribbon bundle is longitudinally folded over the first folded bundle after the combining step to form a sectioned tabloid newspaper. Tabloid printing presses are also provided.

Abstract: A method of controlling the ink feed to a printed substrate in a lithographic printing press is provided which includes providing, for each of a plurality of ink zones, an ink coverage requirement for a printing unit of the lithographic printing press; color scanning a first ink zone of a plurality of ink zones on a printed substrate as it exits the printing unit of the lithographic printing press; calculating, for each one of the plurality of ink zones, a dynamic flow change based on the static flow change for said each one of the plurality of ink zones and the ink coverage requirement for said each one of the plurality of ink zones; and providing a flow setting for each one of the plurality of ink zones based on the dynamic flow change for said each one of the plurality of ink zones.

Abstract: An apparatus for diverting incoming printed products is provided. The apparatus includes a roll, a first motor coupled to the roll and a controller coupled to the first motor for controlling the rotation of the roller for diverting printed products along one of two different paths, each path associated with a direction of rotation of the roll. This apparatus may also include a shaft with at least one flipper mounted thereon and a second motor coupled to the shaft.

Abstract: A printing press folder is provided. The printing press folder includes a pair of cutting cylinders cutting a web at a cutting location to form signatures, a pair of transport cylinders positively gripping and transporting the signatures and a pair of acceleration cylinders positively gripping and transporting the signatures. The transport cylinders define a first nip and the first nip and the cutting location are separated by a first distance that is slightly shorter than a length of each of the signatures. The acceleration cylinders define a second nip. The pair of transport cylinders receives and releases signatures at a first velocity and the pair of acceleration cylinders receives the signatures from the pair of transport cylinders and releases the signatures at a second velocity that is greater than the first velocity.

Abstract: A signature transport device is provided. The signature transport device includes a first conveyor moving a stream of folded signatures in a first direction, a rotary arm having a gripper, the gripper gripping a folded signature from the stream by a fold, the rotary arm moving the folded signature in a second direction, a toothed drum engaging a portion of the folded signature, the rotary arm rotating past the toothed drum to open the folded signature and a second conveyor receiving the opened signature from the gripper as the rotary arm continues to rotate. A method is also provided.

Abstract: A printing press cylinder assembly is provided including a mandrel including an outer surface, a passage formed therein, at least one first conduit formed therein coupled to the passage and the outer surface, and at least one second conduit formed therein coupled to the passage and the outer surface. The printing press cylinder assembly also includes a guide piece located in the passage. The guide piece is movable in the passage between a first position where the guide piece guides air from the passage to the at least one first conduit and a second position where the guide piece guides air from the passage to the at least one second conduit. A method of installing a bridge sleeve and an outer sleeve on a mandrel of a printing cylinder assembly is also provided.

Abstract: An inserter including a pocket for holding an unevenly folded printed product having a fold edge, a first section on a first side of the fold edge and a second section on a second side of the fold edge that is at least 20 percent shorter than the first section is provided. The pocket includes a lower support surface for supporting the fold edge, a first wall for supporting the first section and a second wall for supporting the second section. The first and second walls each have at least one cutout defined therein. The at least one cutout of the second wall includes a lower cutout edge that is less than a length of the second section away from the lower support surface. The inserter also includes a gripper for securely gripping unevenly folded printed product and removing the unevenly folded printed product from the pocket by passing through the at least one cutouts in the first and second walls. A method of inserting an insert into an unevenly folded printed product is also provided.

Abstract: A noncontact web stabilizer is provided in which members located on opposite sides of a web reduce out-of-plane web vibrations. Specifically, a first member is located on one side of a web and a second member is located on the opposite side of the web. Both members are positioned so that the distance between the web and the members decrease in the direction that the web is moving, creating opposing regions of high pressure that force the web toward its nominal running position, thereby reducing out-of-plane web instability.

Abstract: A diverter for receiving printed products in a single stream and diverting the printed products into a plurality of streams is provided. The diverter includes a first rotating body rotating about a first axis and including first, second and third circumferential sections positioned around the first axis. Each circumferential section of the first rotating body extends radially a different distance from the first axis. The diverter also includes a second rotating body rotating about a second axis and including first, second and third circumferential sections positioned around the second axis. Each circumferential section of the second rotating body extends radially a different distance from the second axis. The first and second rotating bodies divert the printed products into three separate streams at a diverting area between the first and second axes. The diverter also includes a steeple positioned downstream of the diverting area.

Abstract: A folder includes a cylinder having a first gripping device receiving a folded edge of a signature and rotating the signature at a first surface speed. A conveyor presses the signature against the outer surface and the conveyor contacts the signatures at a second surface speed slower than the first surface speed. The present invention also provides a method for removing signatures from a cylinder.

Abstract: A stitching head is provided for stitching books or printed products. The stitching head includes a supporter and a driver. The supporter has a corrugated supporter surface including first ridges and first grooves. The driver interacts with the supporter and has a channel and a corrugated driver surface which includes second ridges and second grooves. The first grooves and first ridges of the supporter mesh with the second ridges and second grooves of driver and the channel supports stitching material between the corrugated supporter surface and the corrugated driver surface. A method is also provided.

Abstract: A newspaper is provided. The newspaper includes printed materials. The printed materials have an off-center cross-fold which defines a longer part and a shorter part and an outermost page and an innermost page of the newspaper. The newspaper also includes an adhesive closure for securing the off-center cross-fold. The adhesive closure contacts a short part of the outermost page of the newspaper and a long part of the innermost page of the newspaper. A method for producing a newspaper is also provided.

Abstract: A web printing press is provided printing a web having a first side and a second side including a first plate cylinder having a first diameter for printing a first image on the first side of the web and a second plate cylinder having a second diameter different from the first diameter for printing a second image on the second side of the web. A method of printing a web is also provided.

Abstract: A method of operating a web printing press is provided. The method includes storing productivity data, press speeds and paper types of past print jobs run on the web printing press in a database; comparing a paper type of a new print job with the paper types of the past print jobs stored in the database to identify past print jobs with similar or the same paper type as the new print job; selecting a press speed for the new print job based on at least the productivity data of the past print jobs with similar or the same paper type as the new print job; and printing the new print job on the web printing press at the selected press speed.

Abstract: An inserter including a pocket for holding an unevenly folded printed product having a fold edge, a first section on a first side of the fold edge and a second section on a second side of the fold edge that is at least 20 percent shorter than the first section is provided. The pocket includes a lower support surface for supporting the fold edge, a first wall for supporting the first section and a second wall for supporting the second section. The first and second walls each have at least one cutout defined therein. The at least one cutout of the second wall includes a lower cutout edge that is less than a length of the second section away from the lower support surface. The inserter also includes a gripper for securely gripping unevenly folded printed product and removing the unevenly folded printed product from the pocket by passing through the at least one cutouts in the first and second walls. A method of inserting an insert into an unevenly folded printed product is also provided.

Abstract: A cover applier is provided. The cover applier includes a transport system transporting a book, a cover delivery delivering a cover to a book, the cover delivery driven by a servomotor, a book sensor detecting an image printed on the book prior to the cover being delivered to the book and a cover sensor detecting an image printed on the cover prior to the cover being delivered to the book. The servomotor adjusting the position of the cover with respect to the book as a function of the book sensor and cover sensor. A method is also provided.

Abstract: A trimmer for trimming a book has a support for supporting a book, at least one laser for scoring an edge of the book so as to produce a score, and a trimming station for trimming the book at the score.