Abstract: The specification discloses a nonferrous extrusion system and process providing improved transfer of extrusions from the runout table to the cooling table. The runout table includes interleaved runout rollers and transfer rollers that are vertically shiftable with respect to one another. The transfer rollers additionally are horizontally shiftable between the runout table and the cooling table. The runout table receives extrusions in a longitudinal direction. The vertical and horizontal shifting of the rollers is controlled to transfer the extrusions from the runout table to the cooling table.

Abstract: A method of processing heated metal logs in a metal extrusion process. The remainder of each log is attached to the succeeding log. Specifically, the abutted ends of the two log segments are aligned with a saw. The saw is actuated to simultaneously remove material from both of the abutted ends. The cut ends are friction welded together through relative rotation of the log segments. The process creates a heated log column that is effectively endless, eliminating log remainders.

Abstract: A method of processing heated metal logs in a metal extrusion process. The remainder of each log is attached to the succeeding log. Specifically, the abutted ends of the two log segments are aligned with a saw. The saw is actuated to simultaneously remove material from both of the abutted ends. The cut ends are friction welded together through relative rotation of the log segments. The process creates a heated log column that is effectively endless, eliminating log remainders.

Abstract: A method of processing heated metal logs in a metal extrusion process. The remainder of each log is attached to the succeeding log. Specifically, the abutted ends of the two log segments are aligned with a saw. The saw is actuated to simultaneously remove material from both of the abutted ends. The cut ends are friction welded together through relative rotation of the log segments. The process creates a heated log column that is effectively endless, eliminating log remainders.

Abstract: A method of processing heated metal logs in a metal extrusion process. The remainder of each log is attached to the succeeding log. Specifically, the abutted ends of the two log segments are aligned with a saw. The saw is actuated to simultaneously remove material from both of the abutted ends. The cut ends are friction welded together through relative rotation of the log segments. The process creates a heated log column that is effectively endless, eliminating log remainders.

Abstract: An infrared die oven has a die cradle for holding a die. A thermocouple is positioned within the die cradle to maintain it in direct contact with the die. A controller connected to the thermocouple continually reads the temperature of the die. When the die reaches a threshold temperature, the intensity of an infrared heating elements in the oven is reduced. When the die reaches the desired temperature, the controller continuously adjusts the intensity of the heater to maintain the die at the desired temperature.

Abstract: The specification discloses an extrusion billet quenching system which directs a continuous circular curtain of water onto a billet to be quenched. The water delivery system is a spray ring defining a continuous opening about its entire circumference. The opening is defined by a pair of plates. Push and pull screws enable the width of the opening to be carefully adjusted. A reciprocating billet pusher assembly includes opposite cantilevered heads for pushing billets through the ring in either of two opposite directions.

Abstract: The specification discloses an extrusion billet quenching system which directs a continuous circular curtain of water onto a billet to be quenched. The water delivery system is a spray ring defining a continuous opening about its entire circumference. The opening is defined by a pair of plates. Push and pull screws enable the width of the opening to be carefully adjusted. A reciprocating billet pusher assembly includes opposite cantilevered heads for pushing billets through the ring in either of two opposite directions.

Abstract: The specification discloses a dynamic self-adjusting taper quenching system for producing isothermal extrusions in a nonferrous extrusion operation. The quenching system includes a quenching unit, a computer for controlling the quenching unit, and an interface for reading the extrusion press ram pressure. A target quenching profile is stored in the computer. The computer samples the ram pressure during extrusion of a quenched billet and adjusts the target quenching profile for subsequent billets as a function of the sampled pressures.

Abstract: An extrusion pulling apparatus wherein an extrusion puller is guided from above and below for movement along an extrusion line from an extrusion press. The upper guide comprises a T-shaped beam with rollers mounted on the puller for rolling along vertical surfaces of the beam. The lower guide is formed from a multi-face beam, for example, a hexagonal beam, wherein rollers mounted on the puller roll on guide face surfaces which have an included angle between them of about 60.degree.. The upper and lower guides can be reversed.

Abstract: A control system is provided for coordinating and monitoring material flow through a nonferrous extrusion facility. The system maintains first-in/first-out queues between stations within the facility to improve tracking of the material through the process. The extrusion equipment is controlled in response to the queues and to stored job information to move the material efficiently and automatically through each station within the facility.

Abstract: A method and apparatus for removing an extruded profile shape from an extrusion press efficiently and economically during an extrusion operation. A first and second extrusion puller are mounted on suitable guide for movement along an extrusion line. One of the extrusion pullers receives and grips a profile shape as it is extruded from an extrusion press, and this puller exerts a pulling force on the profile shape. The first puller can pass off the profile shape to the second puller as the profile shape is extruded, thereafter the second puller would grip and pull the profile shape and the first puller would release its grip. When it is desired, or necessary to remove the profile shape from the extrusion press, the puller which is not gripping the shape grips the profile shape and a shear within the press shears off a butt portion of the billet. Then, both pullers, in tandem, apply a pulling force on the profile shape away from the extrusion press. The profile shape is stripped from the die.

Abstract: A method and apparatus for conditioning an aluminum billet for extrusion from an extrusion press. The billet is first heated above the solutionizing temperature for the MgSi phases in the aluminum matrix, then the billet is cooled below the solutionizing temperature to an adequate hot working temperature. Preferably, a temperature gradient is created along the length of the billet wherein one end of the billet is at or above the hot working temperature and the other end of the billet is cooled to a temperature below the hot working temperature. Thereafter, the billet is placed into the extrusion die, the hot end adjacent the die and the cool end adjacent the ram of the extrusion press. The billet is then extruded producing an extruded product with uniform properties along the length of the product with minimal defects such as tearing or hot shorting.

Abstract: An extrusion puller which comprises an upper jaw, a lower jaw, and means for mounting the upper and lower jaw relative to each other. The upper jaw comprises a plurality of jaw fingers with radially extending gripping teeth circumferentially spaced around the bottom portion of the tooth wherein the attack angle between teeth and the spacing angle between adjacent teeth is selected so that substantially full penetration of at least one of the gripping teeth into the workpiece is achieved without interference from an adjacent tooth. The lower jaw comprises a serrated upper surface comprising a semi-circular scalloped configuration of a plurality of peaks and valleys. The combination of the upper jaw and lower jaw configuration allows for increased gripping strength to be exerted on the workpiece and thereby avoid defects within the extruded workpiece.

Abstract: An extrusion pulling apparatus including an extrusion run-out table and an extrusion puller which is mounted for reciprocal movement along the run-out table. The extrusion puller has an upper jaw mounted for vertical reciprocal movement between clamping and release positions on a support frame and a lower jaw mounted for reciprocal lateral movement between clamping and release positions also on the support frame. The lower jaw is also mounted for vertical movement with respect to the support frame. A stripper finger is mounted on the puller adjacent the upper and lower jaws when the jaws are in the clamping position and is movable laterally to push extrusions toward a cooling table when the lower jaw moves in an opposite direction to strip the extrusions from the lower jaw and to push one end of the extrusions from the extrusion line.

Abstract: A temperature controlled probe assembly (58) for measuring log temperatures in a furnace (10) for heating metal logs (20) includes a carriage (88) selectively movable by a pneumatically controlled air cylinder (64). The carriage (88) includes a barrel (92) having an air chamber (102), a pair of thermocouple probe rods (40, 42) extending through the barrel (92), and cooling air channels (126) opening into the air chamber (102) for supplying air to cool the probes (40, 42). Another thermocouple (94) measures the temperature of the environment surrounding the thermocouple probe rods (40, 42) and a cooling air regulator (160) is selectively actuated when the temperature of the probe environment is greater than a predetermined temperature. The regulator (160) varies the amount of cooling air supplied to the probe rods (40, 42) in accordance with the amount of combustion air being used by the furnace (10).

Abstract: An extrusion run-out table for aluminum extrusions and the like has an extrusion support table for supporting extruded profiles as they are extruded from an extrusion press along an extrusion path and a conveyor for moving the extruded shapes from the extrusion support table to a cooling area and to a further processing area. The extrusion support table includes a set of elongated heat-resistant bars mounted perpendicular to the extrusion path, with the bars extending laterally of the extrusion path into the cooling area a distance sufficient to position one or more of the extended shapes in laterally spaced relationship to the extrusion path. The extruded shapes are cooled through an air manifold above the extrusion path and through a series of air jet nozzles which project cooling air against the extruded shapes as they are extruded.

Abstract: A method and apparatus for heating metal logs of a predetermined length in which the logs are cut into billets for an extrusion press. A furnace has an elongated heating chamber with an entrance opening and an exit opening. A pusher table is mounted adjacent the entrance opening of the furnace and a conveyor extends along the pusher table, through the entrance opening of the furnace, through the furnace heating chamber and through the exit opening thereof. A log dispenser is mounted adjacent the pusher table for dispensing logs seriatim onto the conveyor at the pusher table. An insert log has a length substantially less than the given length of the logs in the log train and is selectively positioned in the log train between the pusher and the lagging log in the log train to increase the effective length of the log train prior to adding a new log to the log train.

Abstract: A temperature control system (50) for use in a furnace (10) for heating metal logs (13) as the logs (13) move through a furnace heating chamber (12) includes thermocouples (52a-52e) adapted to sense log temperatures by direct contact during intermittent time intervals when the logs (13) are stationary. Radiation sensors (64a-64 e) continuously sense radiant energy emitted from the logs (13) and a temperature compensation circuit (62) compares signals representative of log temperatures as measured by thermocouples (52a-52e) and the radition sensors (64a-64e). The difference between the signals is utilized during time intervals when the logs (13) are moving as a compensation factor for the continuous signals representative of log temperatures based on sensed radiation. The compensated signals and signals representative of desired set point temperatures are applied to log temperature controllers (80a-80e) to regulate the thermal energy applied to the logs (13).

Abstract: A furnace (10) has a preheater zone (12) into which exhaust gases from a combustion chamber (14) are recycled for preheating of articles passing through the furnace. The exhaust gases are supplied to the preheater zone (12) through jet pipes (18) which create a turbulent flow about the articles in the furnace (10). The exhaust gases are withdrawn by a fan (30) which is disposed in a duct (34) adjacent to the furnace entrance (13). To prevent the introduction of ambient air into the furnace (10), a pressure chamber (56), which is maintained at about atmospheric pressure, is provided within the preheater zone (12), with the chamber (56) pressurized by gases supplied by exhaust gases passing through a separate pipe (70) which has an adjustable valve (72) to adjust the pressure in the chamber (50). A sealing arrangement defined by the pressure chamber (56) and the articles passing through the furnace prevents the introduction of cool air through the preheater zone (12).