Abstract: Certain example embodiments relate to techniques for creating improved photovoltaic (PV) modules. In certain example embodiments and first and second glass substrate are provided. A PV array is provided between the first and second glass substrates. The first and second substrates are laminated together with the PV array between the glass substrates. In certain example embodiments the PV module is dimensioned to be similar to an existing roof system (e.g., a sunroof) in a vehicle.
Type:
Grant
Filed:
October 22, 2010
Date of Patent:
April 12, 2016
Assignee:
Guardian Industries Corp.
Inventors:
Robert A. Vandal, Greg Brecht, Vincent E. Ruggero, II
Abstract: Disclosed herein are systems, methods, and apparatus for forming a low emissivity panel. In various embodiments, a partially fabricated panel may be provided. The partially fabricated panel may include a substrate, a reflective layer formed over the substrate, and a top dielectric layer formed over the reflective layer such that the reflective layer is formed between the substrate and the top dielectric layer. The top dielectric layer may include tin having an oxidation state of +4. An interface layer may be formed over the top dielectric layer. A top diffusion layer may be formed over the interface layer. The top diffusion layer may be formed in a nitrogen plasma environment. The interface layer may substantially prevent nitrogen from the nitrogen plasma environment from reaching the top dielectric layer and changing the oxidation state of tin included in the top dielectric layer.
Abstract: Certain example embodiments relate to seals for glass articles. Certain example embodiments relate to a composition used for sealing an insulted glass unit. In certain example embodiments the composition includes vanadium oxide, barium oxide, zinc oxide, and at least one additional additive. For instance, another additive that is a different metal oxide or different metal chloride may be provided. In certain example embodiments, a composition may be combined with a binder solution that substantially or completely burns out by the time the composition is melted. In certain example embodiments, a vacuum insulated glass unit includes first and second glass substrates that are sealed together with a seal that includes the above-described composition.
Abstract: An insulating glass (IG) window unit includes first and second substrates, and a low-emissivity (low-E) coating supported by one of the substrates. The low-E coating has two silver based infrared (IR) reflecting layers and allows the IG window unit to realize an increased SHGC to U-value ratio, and an increased thickness ratio of an upper silver based layer of the coating to a bottom silver based layer of the coating. The low-E coating is designed to have a low film-side reflectance, so that for example when the low-E coating is used on surface number three of an IG window unit the IG window unit can realize reduced visible reflectance as viewed from the outside of the building on which the IG window unit is mounted or is to be mounted.
Abstract: Certain example embodiments relate to Ni-inclusive ternary alloy being provided as a barrier layer for protecting an IR reflecting layer comprising silver or the like. The provision of a barrier layer comprising nickel, chromium, and/or molybdenum and/or oxides thereof may improve corrosion resistance, as well as chemical and mechanical durability. In certain examples, more than one barrier layer may be used on at least one side of the layer comprising silver. In still further examples, a NixCryMoz-based layer may be used as the functional layer, rather than or in addition to as a barrier layer, in a coating.
Type:
Grant
Filed:
November 18, 2014
Date of Patent:
April 5, 2016
Assignee:
Guardian Industries Corp.
Inventors:
Muhammad Imran, Bernd Disteldorf, Marcus Frank, Richard Blacker
Abstract: A transparent dielectric composition comprising tin, oxygen and one of aluminum or magnesium with preferably higher than 15% by weight of aluminum or magnesium offers improved thermal stability over tin oxide with respect to appearance and optical properties under high temperature processes. For example, upon a heat treatment at temperatures higher than 500 C, changes in color and index of refraction of the present transparent dielectric composition are noticeably less than those of tin oxide films of comparable thickness. The transparent dielectric composition can be used in high transmittance, low emissivity coated panels, providing thermal stability so that there are no significant changes in the coating optical and structural properties, such as visible transmission, IR reflectance, microscopic morphological properties, color appearance, and haze characteristics, of the as-coated and heated treated products.
Abstract: A method for making low emissivity panels, comprising forming a patterned layer on a transparent substrate. The patterned layers can offer different color schemes or different decorative appearance styles for the coated panels, or can offer gradable thermal efficiency through the patterned layers.
Abstract: An IG window unit includes a coating supported by a glass substrate. The coating from the glass substrate outwardly comprising at least the following: a dielectric layer comprising silicon nitride; a dielectric layer comprising an oxide of titanium; another dielectric layer; a layer comprising zinc oxide; an infrared (IR) reflecting layer comprising silver on the glass substrate, located over and directly contacting the layer comprising zinc oxide, wherein the coating includes only one IR reflecting layer; a layer comprising an oxide of Ni and/or Cr located over and directly contacting the IR reflecting layer comprising silver; and an overcoat comprising (i) a layer comprising tin oxide located over the layer comprising the oxide of Ni and/or Cr and (ii) a layer comprising silicon nitride located over and contacting the layer comprising tin oxide.
Type:
Grant
Filed:
January 9, 2015
Date of Patent:
March 29, 2016
Assignees:
Guardian Industries Corp., Centre Luxembourgeois de Recherches pour le Verre et la Ceramique S.A. (C.R.V.C.)
Inventors:
Jingyu Lao, Philip J. Lingle, Brent Boyce, Bernd Disteldorf, Richard Blacker
Abstract: Certain example embodiments of this invention relate to techniques for improving the performance of Lambertian and non-Lambertian light sources. In certain example embodiments, this is accomplished by (1) providing an organic-inorganic hybrid material on LEDs (which in certain example embodiments may be a high index of refraction material), (2) enhancing the light scattering ability of the LEDs (e.g., by fractal embossing, patterning, or the like, and/or by providing randomly dispersed elements thereon), and/or (3) improving performance through advanced cooling techniques. In certain example instances, performance enhancements may include, for example, better color production (e.g., in terms of a high CRI), better light production (e.g., in terms of lumens and non-Lambertian lighting), higher internal and/or external efficiency, etc.
Abstract: Certain example embodiments relate to improved seals for glass articles. Certain example embodiments relate to a composition used for sealing an insulted glass unit. In certain example embodiments the composition includes vanadium oxide, barium oxide, zinc oxide, and at least one additional additive. For instance, another additive that is a different metal oxide or different metal chloride may be provided. In certain example embodiments, a vacuum insulated glass unit includes first and second glass substrates that are sealed together with a seal that includes the above-described composition.
Abstract: Methods of making vacuum insulated glass (VIG) window units are provided, including activating getters in a process of making VIG window units. In certain example embodiments, at least one getter is activated during and/or at the end of a pump-out/evacuation process in which the cavity between the substrates is evacuated. In certain example embodiments, the getter(s) may be activated (e.g., by at least a laser beam that is directed through a pump-out tube) during and/or at the end of the evacuation process in which the cavity between the substrates is evacuated to a low pressure that is below atmospheric pressure.
Type:
Grant
Filed:
July 31, 2012
Date of Patent:
March 22, 2016
Assignee:
Guardian Industries Corp.
Inventors:
John P. Hogan, Andrew W. Pantke, Rudolph H. Petrmichl
Abstract: Certain example embodiments of this invention relate to the development of temperable UV blocking coatings having enhanced UV blocking efficiency and aesthetic appearance on stock sheets of glass substrates using large-scale wet coating manufacturing methods. A glass substrate is provided. A base coat is curtain coated on the glass substrate from a oxide precursor material including zinc, cerium, titanium, and silicon precursor materials. The base coat is cured. A top coat is roll coated, directly or indirectly, on the base coat, with the top coat being a sacrificial cross-linked organic polymer-based layer. The substrate is heat treated with the base coat and the top coat thereon. The base coat and the top coat are substantially uniform in thickness, and the heat treating removes substantially all of the top coat while causing substantially no cracking in the base coat.
Type:
Grant
Filed:
July 9, 2010
Date of Patent:
March 1, 2016
Assignee:
Guardian Industries Corp.
Inventors:
Desaraju V. Varaprasad, David B. Orleans, Zhongming Wang
Abstract: Certain example embodiments of this invention relate to articles including anticondensation and/or low-E coatings that are exposed to an external environment, and/or methods of making the same. In certain example embodiments, the anticondensation and/or low-E coatings may be survivable in an outside environment. The coatings also may have a sufficiently low sheet resistance and hemispherical emissivity such that the glass surface is more likely to retain heat from the interior area, thereby reducing (and sometimes completely eliminating) the presence condensation thereon. The articles of certain example embodiments may be, for example, skylights, vehicle windows or windshields, IG units, VIG units, refrigerator/freezer doors, and/or the like.
Type:
Grant
Filed:
September 22, 2014
Date of Patent:
February 23, 2016
Assignee:
Guardian Industries Corp.
Inventors:
Jean-Marc Lemmer, Nestor P. Murphy, David D. McLean, Richard Blacker
Abstract: Certain example embodiments relate to light emitting diode (e.g., OLED and/or PLED) inclusive devices, and/or methods of making the same. Certain example embodiments incorporate an optical out-coupling layer stack (OCLS) structure that includes a vacuum deposited index matching layer (imL) provided over an organo-metallic scattering matrix layer. The imL may be a silicon-inclusive layer and may include, for example, vacuum deposited SiOxNy. The OCLS including scattering micro-particles, the imL, and the anode may be designed such that the device extraction efficiency is significantly improved, e.g., by efficiently coupling the light generated in the organic layers of the devices and extracted through the glass substrate. In certain example embodiments, the refractive index of the ITO, SiOxNy index matching layer, OCLS scattering layer and the glass substrate may be provided in decreasing order.
Type:
Grant
Filed:
March 14, 2013
Date of Patent:
February 16, 2016
Assignee:
Guardian Industries Corp.
Inventors:
Tukaram K. Hatwar, Willem Den Boer, Vijayen S. Veerasamy
Abstract: A method for making a heat treated (HT) coated article including an electrode, to be used in applications such as windows, electronic devices, or other applications. The method may include heat treating a substrate coated with at least a transparent conductive oxide (TCO) layer and an overlying film. From the TCO outwardly, the overlying film may include any combination of two, three or four of: (i) a gettering and/or doping layer(s); (ii) a stabilizing layer(s); (iii) a release layer(s); and (iv) an oxygen blocking or barrier layer. After HT, the protective film may be entirely or partially removed. Other embodiments relate to the pre-HT coated article, or the post-HT coated article.
Abstract: Absorbing layers of a low-emissivity (low-E) coating are designed to cause the coating to have a reduced film side reflectance which is advantageous for aesthetic purposes. In certain embodiments, the absorbing layers are metallic or substantially metallic (e.g., NiCr or NiCrNx) and are positioned in order to reduce or prevent oxidation of the absorbing layers during optional heat treatment (e.g., thermal tempering, heat bending, and/or heat strengthening). Coated articles according to certain example embodiments of this invention may be used in the context of insulating glass (IG) window units, other types of windows, etc.
Type:
Grant
Filed:
September 7, 2012
Date of Patent:
January 26, 2016
Assignee:
Guardian Industries Corp.
Inventors:
Bernd Disteldorf, Anton Dietrich, Piotr Kokot, Adam Tokarz
Abstract: A photovoltaic device (e.g., solar cell) includes: a front substrate (e.g., glass substrate); a semiconductor absorber film; a back contact including a first conductive layer of or including copper (Cu) and a second conductive layer of or including molybdenum (Mo); and a rear substrate (e.g., glass substrate). The first conductive layer of or including copper is located between at least the rear substrate and the second conductive layer of or including molybdenum, and wherein the semiconductor absorber film is located between at least the back contact and the front substrate.
Abstract: Certain example embodiments of this invention relate to edge sealing techniques for vacuum insulating glass (VIG) units. More particularly, certain example embodiments relate to techniques for providing localized heating to edge seals of units, and/or unitized ovens for accomplishing the same. In certain example embodiments, a unit is pre-heated to one or more intermediate temperatures, localized heating via at least one substantially two-dimensional array of heat sources is provided proximate to the peripheral edges of the unit so as to melt frits placed thereon, and cooled. In certain non-limiting implementations, the pre-heating and/or cooling may be provided in one or more steps. An oven for accomplishing the same may include multiple zones for performing the above-noted steps, each zone optionally including one or more chambers.
Abstract: Certain example embodiments of this invention relate to a coated article including a low-E coating. In certain example embodiments, a titanium oxide inclusive bottom layer stack and/or a NiCr-based layer(s) are designed to improve b* coloration values and/or transmission of the coated article. These layer stack portions also are advantageous in that they permit a double-silver coated article to achieve (i) an LSG value (Tvis/SHGC) of at least 2.0, (ii) an SHGC value of no greater than 35%, more preferably no greater than 33, 32 or 30%, and (iii) a U-value (BTU h?1 ft?2 ° F.?1) (e.g., x=12 mm) of no greater than 0.30, more preferably no greater than 0.28 or 0.25. In certain example embodiments, the titanium oxide based layer may be an interlayer provided in a bottom portion of the layer stack between first and second layers comprising silicon nitride.
Type:
Grant
Filed:
May 1, 2014
Date of Patent:
December 15, 2015
Assignee:
Guardian Industries Corp.
Inventors:
Marcus Frank, Nancy Bassett, Bryce Corsner
Abstract: Certain example embodiments of this invention relate to articles including anticondensation and/or low-E coatings that are exposed to an external environment, and/or methods of making the same. In certain example embodiments, the anticondensation and/or low-E coatings may be survivable in an outside environment. The coatings also may have a sufficiently low sheet resistance and hemispherical emissivity such that the glass surface is more likely to retain heat from the interior area, thereby reducing (and sometimes completely eliminating) the presence condensation thereon. The articles of certain example embodiments may be, for example, skylights, vehicle windows or windshields, IG units, VIG units, refrigerator/freezer doors, and/or the like.
Type:
Grant
Filed:
August 13, 2014
Date of Patent:
December 1, 2015
Assignees:
Guardian Industries Corp., Centre Luxembourg de Recherches pour le Verre et la Ceramique S.A. (C.R.V.C.)
Inventors:
Jean-Marc Lemmer, Nestor P. Murphy, David D. McLean, Richard Blacker, Herbert Lage, Jose Ferreira, Pierre Pallotta