Abstract: A brake adjuster with a housing configured to be coupled to a brake actuator push rod, and a control unit rotatably coupled to the housing. The control unit is configured to be coupled to a reference point of a vehicle and to cause adjustment of the brake as the brake actuator push rod retracts. One of the housing and the control unit has a first indicator and a second indicator, and the other of the housing and the control unit has a third indicator. The third indicator is adjacent the first indicator when the brake actuator push rod is retracted in a brake disengaged position, and the third indicator is adjacent the second indicator when the brake actuator push rod is extended to a brake over-stroke position. The indicators may be any combination of notches, protrusions, marks, or pointers.

Abstract: A manifold system with a manifold body having a length greater than a width and a height of the manifold body, a top surface with a first groove extending along a length of the manifold body, a bottom surface with a second groove extending along a length of the manifold body, at least one mounting hole extending through one of a first side surface or a second side surface of the manifold body and through one of the first groove or the second groove, a plurality of connection fittings including at least one connection fitting on each of the first and second side surfaces of the manifold body, at least one internal passage way within the manifold body fluidly connecting at least two of the plurality of connection fittings, and at least one fastening element removably engaged within the at least one mounting hole.

Abstract: A brake actuator with a pushrod configured to actuate a brake of a vehicle. The pushrod is movable between a retracted position and an extended position to actuate the brake. A brake actuator component is operatively coupled to the pushrod. A sensor is configured to emit a signal directed toward the brake actuator component and to receive the signal after the signal bounces off the brake actuator component and is reflected back to the sensor. A disc brake with a disc brake component and a sensor configured to emit a signal directed toward the disc brake component. The sensor is configured to receive the signal after the signal bounces off the disc brake component and is reflected back to the sensor. The sensor may be an acoustic sensor.

Abstract: A method for monitoring a wheel system by comparing a wheel end temperature to a wheel end temperature threshold; generating a brake monitoring signal when at least one brake monitoring condition has occurred; and generating a wheel monitoring signal if a brake monitoring signal is generated when the wheel end temperature is greater than the wheel end temperature threshold. The brake monitoring conditions may include (i) a brake supply pressure is less than a brake supply pressure threshold; (ii) a brake control pressure is greater than a first brake control pressure threshold and a stop lamp power signal is not present; and/or (iii) the stop lamp power signal is present and the brake control pressure is not greater than a second brake control pressure threshold. A brake monitoring system configured to monitor a wheel system.

Abstract: A brake actuator assembly including a pressure plate presenting an opening, a push rod that is coupled to the pressure plate, a diaphragm that is coupled to the pressure plate, and a retainer that engages the push rod. The push rod has an outer surface and at least one protrusion extending outward from the outer surface. The retainer engages the protrusion such that at least a portion of the diaphragm is positioned between the pressure plate and the retainer.

Abstract: A valve having an inlet, exhaust, control port, and diaphragm. The diaphragm moves between an open position, in which the inlet and exhaust are in fluid communication, and a closed position, in which the diaphragm blocks fluid from flowing between the inlet and the exhaust. The diaphragm moves from the closed position to the open position when an inlet force due to pressure at the inlet is greater than the sum of the biasing force and a control port force due to pressure at the control port. The valve is operable to automatically drain contaminants from a vehicle air reservoir when the vehicle's emergency brakes are set. To reduce noise, the diaphragm of the valve is preferably in tension when in the closed position, and/or the diaphragm opens a limited distance when in the open position so that a back pressure is generated at the inlet.

Abstract: A trailer brake and monitoring system with a trailer control module, which has a processor, a signal input, a first wheel speed input, a second wheel speed input, a valve output, and a data port. The processor receives a signal from the signal input, and the processor sends the signal to the data port. The processor receives a first wheel speed signal from the first wheel speed input and a second wheel speed signal from the second wheel speed input. The processor is configured to send a first brake signal to the valve output based on at least one of the first wheel speed signal and the second wheel speed signal. The trailer control module may include third and fourth wheel speed inputs and a second valve output. The data port may be a power input configured for connection with a PLC cable and/or a CAN port.

Abstract: A brake actuator assembly including a pressure plate presenting an opening, a push rod that is coupled to the pressure plate, a diaphragm that is coupled to the pressure plate, and a retainer that engages the push rod. The push rod has an outer surface and at least one protrusion extending outward from the outer surface. The retainer engages the protrusion such that at least a portion of the diaphragm is positioned between the pressure plate and the retainer.

Abstract: A control system for controlling the ride height of a vehicle, the system including a controller that receives and processes multiple variable inputs to provide enhanced ride height control. The inputs include a brake system signal including an Automatic Braking System (ABS) signal and/or an Electronic Braking System (EBS) signal, a remote setpoint signal and/or a fluid dump signal. The system also provides for measuring the actual ride height, filtering the measured ride height, determining if the filter ride height signal exceeds a threshold level, and adjusting the ride height accordingly.

Abstract: A manifold system with a manifold body having a length greater than a width and a height of the manifold body, a top surface with a first groove extending along the entire length of the manifold body, a bottom surface with a second groove extending along the entire length of the manifold body, at least one mounting hole extending through one of a first side surface or a second side surface of the manifold body and through one of the first groove or the second groove, a plurality of connection fittings including at least one connection fitting on each of the first and second side surfaces of the manifold body, at least one internal passage way within the manifold body fluidly connecting at least two of the plurality of connection fittings, and at least one fastening element removably engaged within the at least one mounting hole.

Abstract: A spring brake actuator having a push rod plate and a diaphragm. A rim projects from the diaphragm for engaging a housing containing the push rod plate. A sidewall is connected to the rim, which is connected to a bottom surface, forming an outer diameter of the diaphragm. Flanges, perpendicular to the diaphragm, extend from the diaphragm forming an inner diameter for which the push rod plate is inserted into. An adhesive is placed between the diaphragm and the push rod plate, wherein the adhesive maintains an attachment and a seal between the diaphragm and the push rod plate keeping the diaphragm and the push rod plate in line with each other.

Abstract: A valve having an inlet, exhaust, control port, and diaphragm. The diaphragm moves between an open position, in which the inlet and exhaust are in fluid communication, and a closed position, in which the diaphragm blocks fluid from flowing between the inlet and the exhaust. The diaphragm moves from the closed position to the open position when an inlet force due to pressure at the inlet is greater than the sum of the biasing force and a control port force due to pressure at the control port. The valve is operable to automatically drain contaminants from a vehicle air reservoir when the vehicle's emergency brakes are set. To reduce noise, the diaphragm of the valve is preferably in tension when in the closed position, and/or the diaphragm opens a limited distance when in the open position so that a back pressure is generated at the inlet.

Abstract: A pneumatic brake actuator has a spring brake actuator with spring and spring brake pressure chambers, and a service brake actuator with service brake pressure and pushrod chambers. A control valve has a seal that is moveable between an open position and a closed position for regulating fluid flow between the spring chamber and service brake pressure chamber. A first surface of the seal is in fluid communication with the service brake pressure chamber and a second surface of the seal is in fluid communication with a valve chamber that is not in fluid communication with the service brake pressure chamber or spring chamber. The seal moves between its open and closed positions based on a pressure in the service brake pressure chamber. Movement of the seal is not dependent on the rate of flow of fluid between the spring chamber and the service brake pressure chamber.

Abstract: An air dryer assembly with manifold system provides increased drying capacity for pressurized air systems, such as vehicle braking systems. A manifold connected to the supply ports of two adjacent air dryers allows parallel flow of air through the separate air dryers. An identical manifold connects to the delivery ports of the two air dryers to combine the clean, dry air from the delivery ports. Similar manifolds connect the control and purge ports of the dryers to allow simultaneous regeneration of the desiccant canisters. An assembly combining two air dryers, two pretreatment units, and manifolds connecting the supply, delivery, control, and purge ports of two air dryers is also disclosed.

Abstract: A pneumatic brake actuator has a housing and a divider that divides the housing into a spring chamber containing a spring and a pressure chamber. The divider has an opening that receives an end of an actuator tube. A bearing that is positioned within the opening in the divider is joined to both the divider and the actuator tube. A caging bolt has a first end positioned within the actuator tube and extends from the first end through openings in the bearing and housing to a second end positioned outside of the housing. The connection between the bearing, divider and actuator tube contains the spring within the housing in the event that the housing and/or divider fails. The divider can be a piston or a diaphragm and pressure plate. The bearing can be joined to either of the divider and actuator tube with threads and/or by welding.

Abstract: A tractor protection valve having a parking brake supply port, a parking brake delivery port, an exhaust port, and a quick release valve positioned between the parking brake supply port and the parking brake delivery port. The quick release valve is movable between a supply position allowing fluid to flow from the parking brake supply port to the parking brake delivery port and an exhaust position allowing fluid to flow from the parking brake delivery port to the exhaust port. The quick release valve may include a diaphragm that is movable between the supply and exhaust positions. The quick release valve may include a valve body that is positioned in a housing of the tractor protection valve.

Abstract: A tractor protection valve having a parking brake supply port, a parking brake delivery port, an exhaust port, and a quick release valve positioned between the parking brake supply port and the parking brake delivery port. The quick release valve is movable between a supply position allowing fluid to flow from the parking brake supply port to the parking brake delivery port and an exhaust position allowing fluid to flow from the parking brake delivery port to the exhaust port. The quick release valve may include a diaphragm that is movable between the supply and exhaust positions. The quick release valve may include a valve body that is positioned in a housing of the tractor protection valve.

Abstract: The present invention provides a system that automatically purges contaminants from an air pressure tank when the emergency brakes of a vehicle are set. In one preferred embodiment, the system comprises a valve comprising an input port, an exhaust port, and a control port. The input port is in fluid connection with a drain on the pressurized air tank, and the control port is in fluid connection with an emergency brake line of the vehicle. When the emergency brakes are engaged, the valve is open such that the input port and the exhaust port are in fluid connection operable for air and contaminants from the pressurized air tank to be expelled from the pressurized air tank through the exhaust port. When the emergency brakes are not engaged, the valve is closed such that the input port and exhaust port are not in fluid connection.

Abstract: A system module, manifold system and method for installing and/or attaching a manifold system to a trailer/dolly system module. The manifold system includes groove and at least one fastener for securing the manifold system to the system module.

Abstract: A pneumatic brake actuator has a spring brake actuator with spring and spring brake pressure chambers, and a service brake actuator with service brake pressure and pushrod chambers. A control valve has a seal that is moveable between an open position and a closed position for regulating fluid flow between the spring chamber and service brake pressure chamber. A first surface of the seal is in fluid communication with the service brake pressure chamber and a second surface of the seal is in fluid communication with a valve chamber that is not in fluid communication with the service brake pressure chamber or spring chamber. The seal moves between its open and closed positions based on a pressure in the service brake pressure chamber. Movement of the seal is not dependent on the rate of flow of fluid between the spring chamber and the service brake pressure chamber.