Patents Assigned to Harmonic Drive System Inc.
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Patent number: 8430058Abstract: Provided is an electrostatic coating apparatus capable of insulating an electric motor electrically from a member, to which an electrostatic high voltage is applied, and reducing the size and weight of the electrostatic coating apparatus. This electrostatic coating apparatus comprises a rotary atomizing head, to which high voltage is electrostatically applied, an electrostatically grounded AC servomotor, and a spindle and a fixed insulating member for insulating the AC servomotor electrically from the rotary atomizing head and a speed-increasing device to be set at the same potential as that of the former. The spindle and the fixed insulating member have insulation distance enlarging portions and of the mode, in which the creepage insulation distances from the speed-increasing device to the AC servomotor are enlarged.Type: GrantFiled: August 7, 2008Date of Patent: April 30, 2013Assignees: Toyota Jidosha Kabushiki Kaisha, Ransburg Industrial Finishing K.K., Harmonic Drive Systems Inc.Inventors: Masahito Sakakibara, Hisanori Nakamura, Youichi Hanai, Hideki Saito, Michio Mitsui, Toshio Hosoda, Kiyoto Kobayashi, Takeshi Ichikawa, Yoshinori Aida
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Patent number: 8427094Abstract: A method for controlling positioning of an actuator having a wave gear device uses an exact linearization technique to compensate effects relative to positioning control of a load shaft caused by the non-linear spring characteristics of the wave gear device. A plant model is constructed from the actuator, and linearized using the exact linearization technique; measurements are taken of non-linear elastic deformation of the wave gear device relative to load torque; the non-linear spring model ?g(?tw) is defined using a cubic polynomial with the constant defined as zero to allow the measurement results to be recreated; and the current input into the model and motor position of the model when a load acceleration command is a command value are entered into a processor arranged as a semi-closed loop control system for controlling positioning of the load shaft, as a feed-forward current command and a feed-forward motor position command.Type: GrantFiled: April 6, 2011Date of Patent: April 23, 2013Assignees: Harmonic Drive Systems, Inc., National University Corporation Nagoya Institute of TechnologyInventors: Yoshifumi Okitsu, Yuki Kato, Kozo Sasaki, Makoto Iwasaki
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Publication number: 20130081496Abstract: In a wave gear device, an involute tooth profile with the low pressure angle ? (<20°) is employed as a basic tooth profile of external teeth of a flexible external gear. In the principal section of the external teeth, the tooth depth thereof satisfies 2?0mn=2(1+c) mn (deflection coefficient ?0=1+c, 0<c<0.5), which is larger than the standard one. The shifting of the teeth which takes into account coning is performed along the tooth trace direction of the external teeth, so that straight portions of a rack tooth profile on the respective sections perpendicular to the axis in the tooth trace direction of the external teeth are conformed as viewed along the tooth trace direction. The rack tooth profile of the involute tooth profile is a straight line.Type: ApplicationFiled: February 4, 2011Publication date: April 4, 2013Applicant: Harmonic Drive Systems Inc.Inventors: Shoichi Ishikawa, Noboru Takizawa, Takahiro Arima, Yusuke Shibamoto
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Publication number: 20130079190Abstract: The flexible bearing of the wave generator for a wave gear device is a deep-groove ball bearing in which an outer race and an inner race form an annular flexible bearing ring capable of bending in a radial direction. A ball diameter Da is set to be 5 to 15% greater than that of each model of the currently available product. Dimensions of orbital plane radii ro, ri of the inner and outer races are set so that the ratio ro/Da of the orbital plane radius ro of the inner race and the ball diameter Da, as well as the ratio ri/Da of the orbital plane radius ri of the outer race and the ball diameter Da, are both in the range of 0.51 to 0.52. With this configuration, the service life of the flexible bearing can be extended.Type: ApplicationFiled: September 14, 2012Publication date: March 28, 2013Applicant: Harmonic Drive Systems, Inc.Inventors: XIN YUE ZHANG, TOSHIMI YAMAGISHI, KEIJI UEURA
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Patent number: 8400096Abstract: First to fourth magnetic detection units (22-25) are arranged in opposition to a multipole magnetized surface (21a) of a multipole magnet (21) of a magnetic encoder (17). The first and second magnetic detection units (22, 23) are placed on positions separated from each other by 180 degrees on the periphery of the center of the multipole magnet and output an A-phase signal and a B-phase signal. The third and fourth magnetic detection units (24, 25) are placed on positions separated from each other by nearly 180 degrees on the periphery of the center of the multipole magnet and output an A-phase reverse signal and a B-phase reverse signal. Detection signals of the same phase are synthesized and averaged, and consequently a detection error generated by an outer magnetic flux extending in the diameter direction of the multipole magnet can be removed.Type: GrantFiled: June 20, 2008Date of Patent: March 19, 2013Assignee: Harmonic Drive Systems Inc.Inventors: Kunio Miyashita, Toshiki Maruyama, Tsukasa Koto
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Patent number: 8390166Abstract: Stator core of motor stator is equipped with a segmented core connecting body which connects in an annular shape a segmented core having a structure whereby laminated core plates are connected and held in place in a laminated state. To connect and fix core laminated plates by clamping, first and second dowels formed in each core laminated plate are used to connect and fix common rings by pressure-fitting them to the first and second end faces at either side of the segmented core connecting body, thus integrating the segmented core connecting body. The segmented core connecting body can be integrated with a simple operation, thus significantly reducing the assembly time for the stator core.Type: GrantFiled: March 23, 2009Date of Patent: March 5, 2013Assignee: Harmonic Drive Systems Inc.Inventor: Kiyoto Kobayashi
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Patent number: 8384260Abstract: A geared motor assembly has a rotation-transmitting shaft for transferring output rotation of a reducer on the front side of a motor to an output shaft sensor on the rear side of the motor. A front end portion of the rotation-transmitting shaft is securely bonded to a rotation output member of the reducer by an adhesive that exhibits flexibility or elasticity after hardening, and a rear end portion of the rotation-transmitting shaft is rotatably supported by a sensor cover via a bearing in a position adjacent to the output shaft sensor. The rotation-transmitting shaft can be supported in a state free of axial runout by deformation of the adhesive and by the bearing. Consequently, the rotation angle position of the rotation output member can be detected with precision by the output shaft sensor in a position adjacent to the bearing.Type: GrantFiled: February 3, 2009Date of Patent: February 26, 2013Assignee: Harmonic Drive Systems Inc.Inventor: Naoki Kanayama
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Patent number: 8368392Abstract: A magnetic encoder includes a multi-pole magnetic detecting unit having a multi-pole magnet. In the multi-pole magnetic detecting unit, first and second magnetic detecting elements that output sinusoidal signals having a 90° phase difference are arranged apart from third and fourth magnetic detecting elements at a mechanical angle of 180° . The first and third magnetic detecting elements are disposed at the same position represented by an electrical angle and output sinusoidal signals of a same phase. The second and fourth magnetic detecting elements are arranged at the same position represented by an electrical angle and output sinusoidal signals of a same phase.Type: GrantFiled: April 24, 2007Date of Patent: February 5, 2013Assignee: Harmonic Drive Systems Inc.Inventors: Kunio Miyashita, Junji Koyama
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Publication number: 20120304791Abstract: In an elliptical rim neutral line of each axially perpendicular cross section in a tooth trace direction of a flexible externally toothed gear of a wave gear device, external teeth are applied with addendum modification along the external teeth tooth trace direction so that the bending stress generated at the root rim surface of the external teeth that is caused by flexing of the flexible externally toothed gear is averaged out, the maximum value thereof can be reduced, and the transferred torque of the wave gear device can be increased.Type: ApplicationFiled: May 29, 2012Publication date: December 6, 2012Applicant: Harmonic Drive Systems Inc.Inventor: Shoichi Ishikawa
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Publication number: 20120285283Abstract: In a wave gear device, similarity curve tooth profiles for defining the tooth-face tooth profile of each of a flexible externally toothed gear and a rigid internally toothed gear is determined from the movement trajectory, relative to a tooth of the rigid internally toothed gear, of a tooth of the flexible externally toothed gear at a main cross-section at which the deflection factor is ?=1. Tooth profile curves, which have been subjected to profile shifting corresponding to the difference between the deflection factor ?o (>1) of the opening-end cross-section of the flexible externally toothed gear and the deflection factor ? of the main cross-section, are determined from the similarity curves; and the tooth profile curves are used to form the tooth-face tooth profile portions of the two gears.Type: ApplicationFiled: May 9, 2011Publication date: November 15, 2012Applicant: Harmonic Drive Systems Inc.Inventor: Shoichi Ishikawa
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Patent number: 8302507Abstract: A bending state known as “coning,” in which the amount of bending of the flexspline gradually decreases in accordance with the distance from the open end of the spline, occurs in cup-type or “silk hat”-type wave gear devices. A tooth profile in which the tooth depth is kept constant and in which the bottom lands and top lands are parallel to each other along the tooth trace direction is used as the basic tooth profile for the circular spline and the flexspline of the wave gear device. A taper surface is formed on a part of the top land near the open end of the flexspline in the basic tooth profile, whereby a modified tooth profile is obtained. The modified tooth profile is employed as the tooth profile for both of the splines. Both of the splines can be caused to mesh together without generating coning-induced interference. Both of the splines can also be subjected to gear cutting by a simple process using a typical machining mechanism.Type: GrantFiled: May 21, 2010Date of Patent: November 6, 2012Assignee: Harmonic Drive Systems Inc.Inventor: Satoru Kanai
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Publication number: 20120271459Abstract: In a positioning apparatus for an actuator, a sliding mode controller for compensating for nonlinear characteristics of a wave gear device of the actuator generates a control input u to a controlled object, based on a position command ?1* and a state variable x for expressing the controlled object. The controlled object is defined in the following formula. {dot over (x)}=Ax+Bu+E?l* y=Cx The switching surfaces of the sliding mode control system are defined by a variable S expressed in the following formula. S=BTP The control input u is the sum of the linear-state feedback control term ul and the nonlinear control input unl u = u l + u nl = - ( SB ) - 1 ? ( SAx + SE ? ? ? l * ) - k ? ( SB ) - 1 ? ? ? ? ? ? = Sx , where ? is the switching function, and k is the switching gain.Type: ApplicationFiled: April 17, 2012Publication date: October 25, 2012Applicants: National University Corporation Nagoya Institute of Technology, Harmonic Drive Systems Inc.Inventors: Yoshifumi Okitsu, Masafumi Yamamoto, Yuki Kato, Makoto Iwasaki
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Patent number: 8296089Abstract: A positioning system (1) provided with an actuator (2) having a wave gear device (4) is driven and controlled by a semi-closed loop control for controlling the load position of a load device (5) based on the motor position of a motor shaft (31) of a motor (3). In a method for compensating for an angular transmission error by compensating for a motor shaft synchronous component ?Sync that occurs in synchrony with the motor position and is a relative rotation-synchronous component that includes an angular transmission error component of the wave gear device (4), the positioning system (1) is represented as a two-inertia model, and the motor shaft synchronous component ?Sync is represented as an oscillation source for producing a twisting action between the two inertia bodies in the two-inertia model.Type: GrantFiled: March 8, 2010Date of Patent: October 23, 2012Assignees: Harmonic Drive Systems Inc., National University Corporation Nagoya Institute of TechnologyInventors: Kozo Sasaki, Yoshifumi Okitsu, Toshio Yajima, Makoto Iwasaki
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Patent number: 8287017Abstract: When dishes are held by means of a robot hand (10), its fixed side engaging plate (13) and movable side engaging finger (14) are moved under horizontal state toward a dish (20) to be handled, and the outer circumferential edge side portion of the dish (20) is inserted between them. The distal end portion (14b) of the movable side engaging finger (14) is then bent by a predetermined amount to the side of the dish (20) and the robot hand (10) is raised. Consequently, the dish (20) is brought into a state where it is held by its own weight between the fixed side engaging plate (13) and the movable side engaging finger (14). Thereafter, the right and left first finger units (15, 16) are bent to the side of the dish (20) and the dish (20) is pushed by their dish pushing faces (15g, 16g), thus bringing about such a state as the dish (20) is held surely between the fixed side engaging plate (13) and the movable side engaging finger (14).Type: GrantFiled: September 10, 2008Date of Patent: October 16, 2012Assignee: Harmonic Drive Systems Inc.Inventors: Junji Koyama, Syunichi Tezuka, Kazuhiro Kosuge, Yasuhisa Hirata, Junya Ichinose
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Patent number: 8282286Abstract: A retainer of a crossed roller bearing has a retainer body plate of rectangular profile corresponding to a rectangular cross-section of a race. Rectangular side surfaces on either side of the retainer body plate are inclined planes that slant in a direction of approaching one another from one corner to another corner along a diagonal line of the surfaces, and extend towards a bearing center in a state of having been installed in the race. Recesses for accumulating grease are formed in center portions of the rectangular side surfaces, the recesses communicating via a through-hole. The rectangular side surfaces are in linear contact with the circular external circumferential surfaces of adjacent rollers and hold the rollers at a fixed spacing. There is obtained a retainer for an uncomplicatedly configured crossed roller bearing that allows adjacent rollers to be held at a fixed spacing and is provided with a grease accumulator.Type: GrantFiled: January 11, 2011Date of Patent: October 9, 2012Assignee: Harmonic Drive Systems Inc.Inventor: Satoru Kanai
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Patent number: 8281688Abstract: A wave gear device is proposed having an anti-ratcheting mechanism having a simple configuration, wherein a center through-hole is formed in a cylinder hub of a wave generator, a small-diameter shaft end portion of a rotating input shaft is concentrically inserted in the center through-hole, and the two members are fastened by a fastening bolt, and a friction ring is concentrically sandwiched between the small-diameter shaft end portion and the cylinder hub and pressed in the radial direction with a prescribed force, whereby when transmission torque from the rotating input shaft to the wave generator 4 becomes excessive, slippage occurs in the rotational direction between the two members, transmission torque is limited, ratcheting generated between the two gears can be prevented.Type: GrantFiled: June 25, 2008Date of Patent: October 9, 2012Assignee: Harmonic Drive Systems Inc.Inventor: Masaru Kobayashi
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Patent number: 8276957Abstract: A robot hand converts the longitudinal extending and retracting motion of an actuating rod of a linear actuator into opening and closing motion of left and right first links via a link mechanism. The link mechanism includes left and right middle links composed of coil springs. When the left and right first links come in contact with an object to be gripped, the middle links elastically deform and expand, and the force gripping the object gradually increases due to the elastic deformation of the middle links. It is possible to prevent a large gripping force from acting suddenly on the object and to prevent the object from being deformed, damaged, or otherwise suffering harmful effects.Type: GrantFiled: February 29, 2012Date of Patent: October 2, 2012Assignee: Harmonic Drive Systems Inc.Inventors: Yusuke Shibamoto, Masaru Kobayashi
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Publication number: 20120229127Abstract: A magnetic absolute encoder includes: a board-holding assembly mounted to a motor case assembly side; and a flexible printed wiring board which is held, by the board-holding assembly, in the shape of a loop surrounding multipolar and bipolar ring magnets. On the flexible printed wiring board, multipolar-side hall elements and bipolar-side hall elements are mounted and a wiring pattern relating to the hall elements are printed. The assembling work and wiring work of the magnetic absolute encoder provided with a multipolar magnetic encoder and a bipolar magnetic encoder can be performed simply in a short time.Type: ApplicationFiled: November 18, 2009Publication date: September 13, 2012Applicant: Harmonic Drive Systems Inc.Inventors: Tsukasa Koto, Toshiki Maruyama, Yuki Kato, Kunio Miyashita
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Patent number: 8232757Abstract: A motor rotational position detecting method detects the magnetic pole position of each phase of a three-phase AC servomotor, generates a three-phase square wave signal having a phase difference of 120 degrees, allocates data on the rotational position of a motor shaft to the edge of each square wave signal, calculates the rotational speed of the motor on the basis of the elapsed time from the previous edge detection point to this time edge detection point, and estimates the rotational position of the motor shaft at a certain period and outputs it on the basis of the rotational speed of the motor and the rotational position allocated to this time edge in the rotational section from this time edge detection point to the next edge detection point. As a result, a detection mechanism can be constructed with a small installation space and at low cost and the output of a high-resolution encoder can be obtained in a pseudo manner.Type: GrantFiled: May 30, 2007Date of Patent: July 31, 2012Assignee: Harmonic Drive Systems Inc.Inventor: Kozo Sasaki
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Patent number: 8215205Abstract: In a cup-type or “silk hat”-type wave gear device (1), the rim thickness t of the flexible externally toothed gear (3) thereof satisfies the relations (0.5237Ln(R)?1.32)d?t?(0.8728Ln(R)?2.2)d if the reduction ratio R of the wave gear device is less than 80, and (1.5499Ln(R)?5.8099)d?t?(2.5832Ln(R)?9.6832)d if the reduction ratio R is equal to or greater than 80, where d is the radial deflection, measured at the position of the major axis of the neutral circle of the rim, in a state in which the flexible externally toothed gear is bent into an elliptical shape. The effective face width L of the external teeth (35) is a value within the range of 21 to 30% of the pitch circle diameter. Such settings make it possible to increase the bottom fatigue strength of the flexible externally toothed gear and improve the load capacity of the wave gear device (1).Type: GrantFiled: January 26, 2010Date of Patent: July 10, 2012Assignee: Harmonic Drive Systems Inc.Inventor: Xin Yue Zhang